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Electric DC Robot Motor 48V 24V High Power BLDC IP68 Underwater Motor Conveyor Drum Roller

China Electric DC Robot Motor 48V 24V High Power BLDC IP68 Underwater Motor Conveyor Drum Roller, Find details about China Motor, Robot from Electric DC Robot Motor 48V 24V High Power BLDC IP68 Underwater Motor Conveyor Drum Roller

Model NO.
TL-1131-01
Type
ZTP
Certification
ISO9001
Brand
Tonlo
Voltage
48V
Current
400A
Control Mode
Single Chip Microcomputer
Trademark
TONLO
Transport Package
Hard Cartons
Specification
628X113X113
Origin
China
HS Code
84313900
Model NO.
TL-1131-01
Type
ZTP
Certification
ISO9001
Brand
Tonlo
Voltage
48V
Current
400A
Control Mode
Single Chip Microcomputer
Trademark
TONLO
Transport Package
Hard Cartons
Specification
628X113X113
Origin
China
HS Code
84313900
Specification of the DC brushless electrical roller transmission roll motor
Electric DC Robot Motor 48V 24V High Power BLDC IP68 Underwater Motor Conveyor Drum Roller
  1. Specification parameters
roller type:
1) Motor model: GDA-TL6601-01
2) Drive model:TLA-TL181001A
Specific components and parameter information:
ProjectUnitSpecificationRemark
Motor trpe DC brushless permanent magnet synchronous motor 
Motor form Outer rotor motor 
VoltageVDC 48±10% 
Number of poles 12 
Max powerW400W 
Range of revolutionsr/min300-600 
Rated torqueN.m6 
Instantaneous maximum torqueN.m8No more than 4 seconds
Working standard 25% intermittent workAccording to the ambient temperature
Weightkg5.2 
Cooling mode Self-cooling 
Insulation grade F 
coil resistanceΩ0.5 
Bearing type 6004ZZ 
Bearing lubrication self-lubricating 
Bearing cooling mode Self-cooling 
Drive type DC brushless driver 
Input rated voltageVDC 48 
Rated power of driverW40025% intermittent work
Driver box sizemm155*147*39 
communication method RS48538400,N,8,1
Power interface GX19-4Aviation plug
Communication interface GX16-5Aviation plug
Motor interface VL62001-03RConnector
Motor Hall Interface GX12-5Aviation plug
Infrared sensor interface GX12-4Aviation plug
Operating ambient temperatureºC-20-40 
Humidity of service environment%RHUnder 85%No water drops, rain


2.Specific dimensions of electric roller
See attached drawings.
Electric DC Robot Motor 48V 24V High Power BLDC IP68 Underwater Motor Conveyor Drum Roller

Figure 2.1 electric roller Drawing


3. Brushless drive and communication
   The driver has 48V DC input, rated output power 400W and intermittent operation system of 25%. RS485 communication controls the operation speed and direction and feeds back the controller status. In addition, the starting, stopping and rotating directions of the motor can also be controlled through terminals (I/O).
3.1Driver Outline Dimension and Interface Definition
Figure 3.1  Structural Dimension 1
Electric DC Robot Motor 48V 24V High Power BLDC IP68 Underwater Motor Conveyor Drum Roller
Figure 3.2 Structural Dimension 2

Electric DC Robot Motor 48V 24V High Power BLDC IP68 Underwater Motor Conveyor Drum Roller


 
LED
48VPower input
Sensor port
RS485Communication and control port
MotorU/V/W
DIPdip switch
Hall signal port








                         




Table 3-1 Input Side Interface Definition
ConnectorTypePinPin definitionRemark
Fuze25A slow speed---- 

48V
Lnput port

GX19-4		1
GND		 
2
3
48V
4

RS485 Communication and operation control port

GX16-5		1GNDRS485 For communication, please refer to the definition of communication protocol in 3.3. If terminal resistance is required, please set the 8th bit of dip switch on the output side
2B
3A
4RUN/STOP
5REV/FWD
Lndicator light ----See 3.2 Indicator Status Definition











Table 3-2 Definition of Output Side Interface
ConnectorTypePinPin definitionRemark





DIP dip switch		 11Drive address: Add=X1*1+X2*2+ X3*4+X4*8+ X5*16
X1~5 for Switch
ON:  1;      OFF: 0;
22
34
48
516

6
Run command selector switch		OFF:   the operation instruction is triggered by communication;
ON:  The operation instruction is triggered by the photoelectric sensor;
7reserve 

8		120Ωterminal resistanceON: add terminal resistance;
OFF: no terminal resistance

Hall signal port

GX12-5		1HC 
2HB
3HA
4GND
5+5V

Sensor port

GX12-4		1VCC+15V(100mA)
2GNDPower supply ground
3NCReserved
4RUN INSensor Input, Active High
Motor UVW Outpu
VL62001-03R		1U
Note the port definition
2V
3W










3.2.Definition of Communication and Protocol
The driver uses RS485 for communication. The following are the communication parameters and protocol contents: communication parameters:   
Serial number    ItemParameterRemark
1Parameter setting start symbol85H(or 95H)* Do not return when starting byte is 95H Line parameter response frame
2Direction, car numberB7=0, B6= direction, B5-B0= numberThe address is set by dip switch
3running speedB7=0,B6-B0=0~127speed=( B6-B0)*6
4Delayed Run Time Lower by 7 BitsB7=0,B6-B0=0~127time=(byte6.B0, B6-B0)*0.01S
5Running Time Lower by 7 BitsB7=0,B6-B0=0~127time=(byte6.B1, B6-B0)*0.01S
6Composite dataB7-B3=0,B2=control model,B1=operationWhen B2==0, it is time control mode
  Time bit 8, B0= delay time bit 8When B2==1, it is in position control mode (The running time setting value in the position control mode is the Hall interval count value)
7Change label (serial number)B7=0, B6-B0= IncrementalOnly the serial number is marked
8VerifierByte 2-7 XOR 
 Table 3-3 Communication Parameters
Serial numberItemParameter       Remark
1Maximum number of sites32The address is set by dip switch
2Communication format38400,N,8,1 
3Verification methodFrame check 
4terminal resistance120ΩSelect via DIP switch bit 8 Are termination resistors used
Communication protocol:

Table 3-4 Operating Parameter Setting Frame   




Remarks:
      The starting byte of the parameter is unique, and the same character will not appear        in  subsequent characters. B7=1 in the start byte and B7=0 in subsequent characters.
Table 3-5 Response Frames for Operating Parameters

Table 3-5 Response Frames for Operating Parameters
Serial number    ItemParameterRemark
1Car response start symbol99H 
2The car number of the responseB7=0,B6=0,B5-B0=Car weaving Number 
3Response contentB7-B6=0, B5= motor operation failed. B4= No action instruction before parameter, B3= No parameter before the action command. B2= hall error, B1= overcurrent protection, B0=0Set to 1 for error or protection and 0 for no error or protection.
4VerifierByte 2-3 XORVerifier


Remarks:
The starting byte of the parameter is unique, and the same character will not appear in subsequent characters. B7=1 in the start byte and B7=0 in subsequent characters:
Table 3-6 Run Command Frame (Broadcast, No Response Frame Required)
Serial number    ItemParameterRemark
1Car response start symbol8AH 
2Running trolley group 1B7=0,B6 -B0=dolly 7-1 
3Running trolley group 2B7=0,B6 -B0=dolly 15-9 
4 Running trolley group3B7=0,B6 -B0=dolly 23-17 
5Running trolley group 4B7=0,B6 -B0=dolly 31-25 
6Running trolley group 5B7=0,B6 -B0=dolly 32,24,16,8 
7Change label (serial number)B7=0,B6-B0=incremrntOnly the serial number is marked
8VerifierByte 2-7 XOR 
Remarks:
The starting byte of the parameter is unique, and the same character will not appear in subsequent characters. B7=1 in the start byte and B7=0 in subsequent characters:
 

Electric DC Robot Motor 48V 24V High Power BLDC IP68 Underwater Motor Conveyor Drum Roller

 

Frame sending principle:
          After the control center sends the operation parameter frame, the driver returns the response frame, and then the control center sends the operation command frame. Each command frame must be preceded by a parameter frame, otherwise the driver will not act.

3.3Indicator status definition

Table 3-7 Status of Fault Status Indicator
Serial numberThe indicator light is flashingLnformation descriptionTreatment method
1Flash once every 8 seondsHall errorCheck whether the hall wire is connected properly.
2Flash twice every 8 seondsreserve 
3Flash 3 time every 8 seondsOver current protectionBlocked rotation or overload
4Flash 4 time every 8 seondsreserve 
5Flash 5 time every 8 seondsreserve 
6Flash 6 time every 8 seondsreserve 
7Flash 7 time every 8 seondsreserve 
8Always brightThe motor does not rotate.Check whether hall wire or motor wire Connect well
9Constant extinctionThe motor does not rotate.

Table 3-8 Status of Normal Status Indicator
Serial numberThe indicator light blinksInformation descriptionRemarks
1Periodic flickerspeed 
2Blinking once every 1 secondStandby state 
    


4.Quality monitoring and inspection
       All ex-factory motors have tracking inspection tables, which can be traced back to the size of each part. Separate serial numbers are engraved on the end of electric roller. Each roller has a different serial number. Different serial numbers can be traced back to all test data in the company. Motor insulation performance testing includes voltage resistance and turn-to-turn testing, with 100% testing before leaving the factory. Motor performance test adopts back electromotive force method, 100% check back electromotive force of all motors. All drivers have passed logic verification and passed actual drive operation test and aging test before leaving the factory.



5.Warranty period
    The warranty period of electric roller and unpowered roller is one year, and the warranty period of driver is one year. Maintenance service fee will be charged for damages caused by abnormal use (high voltage operation, physical damage, etc.).
6.Packaging and transportation

    The roller single package is packed with cardboard, and the overall package is packed with 3A carton, with special brackets and barriers between rollers and at the end. The driver unit and the whole package are packed in cardboard. The mode of transportation shall be determined according to the requirements of the contract.
 

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