I. Machine Name:
PLC Controlled Siemenz Extruded Rubber Products Autoclave Vulcanizing Tank Machine, Steam Autoclave, Electric Heating Air Autoclave, Indirect Steam Autoclave, Autoclave, Rubber Products Autoclave, Rubber Autoclave, Rubber Hose Autoclave, Rubber Strip Autoclave, Rubber Roller Autoclave.
Model No.: Customized.
II. Machine Structure/Specification:
Tank body, Rails, Safety valve, Pressure gauge, Thermometer, Temperature sensor, Pressure sensor, Safety interlocks, Heat preservation system, Steam diffusion tube, Steam pipe coil, High pressure & temperature water-proof fan, Air extractor, Hydraulic & manual door opening system.
Structure Drawing will be provided to you according to your detailed requirement.
III. Application:
Vulcanize Rubber Hose, Rubber Strip, Rubber Roller...
IV. Technical Parameter:
| Parameter \ Model | Electric Autoclave 1500x14000MM (Divided Two Parts) |
| Designed Temperature (ºC) | Max. 180 |
| Working Temperature (ºC) | 150 |
| Designed Pressure (Mpa) | Max. 0.85 |
| Tank Diameter (mm) | 1500 |
| Working Length (mm) | 14000 |
| Total Cubic Meter (M3) | 30 |
| Steel Quality & Thickness | Q345R, 8mm Thickness. |
| Heating Way | Electric Heated |
| Door Opening | Manual Fast Opening |
| Sealing Structure | Inflatable Silicone Seal |
| Control System | SIEMENZ PLC, Computer Touch Screen
Automatic Control Of Paragraphed Temperature & Pressure
Adopt UPS Constant Supply Power To Help Store Process Flow, Data, Curve And So On When The Power Is Cut-Off.
Autoclave PLC Screen Can Connect Data Synchronization With Monitoring Room. |
| Heat Preservation Way | Built-in 80mm aluminum silicate insulation, Reinforced, Plus galvanized plate/sheet protection. |
| Safety Way | Door: Double Safety Interlocking
Tank Body: Triple Safety Interlocking |
| Alarming Way | Automatic Alarming for Over-pressure
Automatic Pressure Relieving |
| Temperature Tolerance | +1-2ºC |
| Pressure Tolerance | +0.01Mpa |
| Rails | GB12 # |
| Trolley | Equipped, Can Load As Least 8MT. |
V. Highlights:
Steam Autoclave Structure: Tank body, door fast opening, saddle, tank inner tracks, safety valve, pressure gauge, thermometer, pressure sensor, safety interlocks, drain valve, PT100, blow down valve, steam dispersion pipe and so on.
SIEMENZ PLC Control System: Automatic control of temperature, pressure, time; High-temperature alarming power-off protection; Constant display, store and transmit the data of pressure & temperature into computer; Can switch pages in English conveniently; Temperature, pressure curve can be printed.
Heat preservation: Built-in 80mm Aluminum silicate heat preservation materials, Reinforced, Plus galvanized sheet/plate protection.
Adopt SIEMENZ PLC control system to control the temperature, pressure and time automatically. It is low energy consumption, high efficiency and environmental protection. It has the function of automatic heating, automatic heat preservation, automatic pressure maintaining, automatic pressure relief, automatic control of working time. It can change the process of working time, pressure and temperature conveniently and store the process data easily.Temperature control system is automatically functioned through temperature sensor, which collect data to the PLC control box. The panel shows the tank temperature data in real-time. Operating temperature can be independently set according to the product desired temperature. When working at a temperature below the setting level, the heating valves automatically open. While the temperature reach the setting value, the heating valves automatically shut down. In this way, it can ensure the accuracy and stability of the temperature of the tank. It has 10 sets of working process and each process can set 20 segments of temperature rise and preservation. Additionally, it can set over-temperature alarming power-off protection to avoid any accident and loss. In every temperature rising segment, it adopts extra 5-10ºC temperature overshoot protection and alarming device.Pressure control system adopts pressure sensor to collect data to PLC control box, which can keep the constant pressure in the tank. Equipped with 2 sets flange open safety valve, after reaching the maximum working pressure, it will automatically open to ensure safety. With over-pressure automatic alarming device.Time control: When the curing is finished, it will stop automatically with sound and light alarm. It can set 6-10pcs of temperature rising and preservation segments. Each segment can set time 0-999min.Heating and circulating system: Steam will go into the autoclave from the air inlet at the bottom of tank, which is controlled by hand switch. Steam dispersion pipes are vertical arrangement with steam orifice densely arranged according to certain rule and inclination angle to ensure that the steam temperature can evenly spread around. It has the advantage of temperature uniformity.The door adopts flange inflatable silicone seal and manual fast opening. When working, the flange inflatable silicone seal start automatically with excellent sealing effect. It has long service life. The door is double interlocking safety, Automatic pressure safety interlocks and Manual safety interlocks, to ensure that the door can only be opened when the tank is no pressure. Rotate the hand wheel can open and close door, which is the best and most convenient way. When power off, it can also open/close door. Six systems security protection device: Ultrahigh pressure automatic alarm, automatic pressure relief valve, safety valve, manual relief valve, automatic pressure safety interlock, manual safety interlock. We guarantee that this is Chinese most safety Autoclave.
VI. Autoclave Pictures & Plant: Will send you upon of your request.
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