Product introduction and principleThis machine is mainly used for N95 automatic forming: After unwinding the whole
roll of material, it is loaded by roller driving. The cloth is automatically loaded, and
the bridge of the nose bridge is pulled and unrolled. The mold is roll-welded to the
edge band, cut and shaped by a rolling knife, and the forming mask is conveyed out
through the back roller. The mask is sealed by manual ultrasonic welding, and the ear
tape is manually welded by an ultrasonic spot welder
1)Pre-process: fully automated
Automatic feeding and cutting body machine (automatic feeding, including nose bridge, embossing, cutting)
capacity: 30-50 pcs/minute, 50,000pcs/24hours
2)Post process: manual operation
Edge sealing and cutting machine: manual operation 2-4S, 1 set
Ear welding machine: manual operation 4-8S, 1 Set
Capacity: 8-15 pcs/ minute, 17,000pcs/24 hours.
Special note: This is the evaluation reference time, and the test machine capacity is based on the operator's speed.
3)The actual point of the production line is about 60 square meters
The materials needed for production are designed by the buyer. Each semi-automatic line is equipped with 5 workers per shift.
Product specification
- Model: OYD-N95-AFOM-10
- Machine Size: 3825(L)*1365(M)*1900(H)mm
- Production capacity: 30-50PCS / min, 50,000pcs/24hours
- Voltage: AC220V
- Powder: 4.5kw (Optional)
- Compressor: 0.6~0.8MPA(6-8kg)
- Capacity: 35pcs/minute
- Size:7.46m*1.2m*1.9m(Height)
- Weight: 1050kg
- Equipment production qualification rate: 98-99% (except that the incoming materials do not meet the requirements, except for improper operation by employees)
- Equipment failure rate: 2% (refers to the failure caused by the equipment itself)
Finished productModel Number | n95 mask |
n95 mask Color | White |
Material | non-woven, soft cotton, melt blown filter |
Type | Antibacterial |
Function | / prevent flu / anti smoke / dust |
Enviornment requirement- Color:Computer white paint or hard-plated inscription, oxidized color, stainless steel color, according to this standard without special instructions.
- Machine Weight: ≤500kg Ground load requirements ≥300kg /
- Voltage: AC220V±5%,50HZ,Power 6.5-8.5kw
- Enviornment requirement: Temperature:10ºC~35ºC, Humidity: 5-35%HR,no flammable, no corrosive gas, no dust. (cleanliness no less than 100000)
- Keep away from paint (gasoline), chemicals, acids, alkalis, and explosive or flammable materials.
- Avoid proximate to machines that generate vibration.
- Ambient lighting: above 300LUX.
Raw material specification
|
item | Number of hanging shafts | width | mm Coil outer diameter | mm barrel inner diameter | Weight |
Non woven Melt blown Fabric | 4 | 260 | Φ600 | Φ76.2 | Max 15 kg |
// Nose bridge strip Steel wire covered plastic / pure steel wire / full plastic | 1 | 3-7 | Φ400 | Φ76.2 | Max 25 kg |
Ear loop | 2 bags | 160*3 | | | 10 N |
After sale service system
1.Commission and testing
Providing the debugging materials, the installation and commissioning are completed within two days;
2.workers training
Equipment assembly training-Training of equipment personnel for the assembly and maintenance of equipment. Mass production training-traning on handling various issues during mass production
3.After-sales service:
1)The warranty period of the equipment is 6 months,Within five years after the expiration of the warranty period. The seller shall still be responsible for the repair and maintenance of the equipment
2) Online problem solving Respond within 8 hours, and give a solution within 24 hours,resolved within 48 hours
4.Follow-up service Provide services to help customers purchase raw materials and accessories We have been mainly engaged in the sales of machinery since 2008. So for the whole process of the production line from negotiation, contract signing;Production;Inspection, delivery;Installation; after-sale services and so on, we're all familiar with the whole process.
Our Factory
Shandong Ouyade Machinery has developed the efficient and fully automatic mask production line, which can automatically complete multiple loading and unloading and testing processes, including manual loading rolls, automatic feeding, cutting nose line, ultrasonic welding body piece, cutting body piece, material distribution, and ultrasonic welding ear line , Cutting the ear line, automatic cutting, belt line output and other processes.