Description:
Product applied for: cola, carbonated beverage, soda water, etc.
Suitable for: PET bottles with all volumes and shapes
Filling system: isobaric filling
Production capacity: 2000-22000BPH
3-in-1 monoblock is composed of rinser, filler, capper, frame, sealing window, main motor and transferring system, cap unscramblerr and electric control system etc.
The overturning device of the rinser is mainly composed of water distributor, bottle clamp, up turnplate, guide rail, protection cover, spraying device, defrosting tray.
Filling device is mainly composed of filling barrel, filling valve, guide rail, elevating device, elevating device, etc.
Capping device is composed of cap unscramblerr, cap drop rail and capper.
The assistant equipments include rinsing water return tank, bottle-in conveyor and bottle-out chain. Besides that, according to the customer's need, the machine could be equipped with manual bottle loader (or bottle unscrambling), manual bottle arranging multichains, automatic cap elevator, etc.
The height of the bottle transferring chain could be adjusted. The starwheel transfers the bottle to the rinser, filler and capper, then send out by the transferring chain. For the bottle block, bottle lack, cap lack and overload, there are protection devices. The machine meets the national food sanitary standard, highly automatic production and easy operation.
Bottle infeed
Air conveyor, star-wheel cooperate input the bottle, the suitable bottle is 250ml-2000ml.
Carbonated beverage filling machine rinser
Carbonated drinks filling machinery is rotary washing machine, which mainly use for beverage such as mineral water or carbonated drink, new bottle enter the equipment by star wheel, through clip and overturn mechanism make bottle down, after washing, it overturn bottle up automatically, then convey to the filling part by star steel, the main material and washing clip isstainless steel .
Transfer starwheel
Carbonated drinks filling machine material is super-corrosion stainless steel ,the wheel has block bottle protect device.
Carbonated beverage filling machine-Filler
A. Filling valve use isobar machinery valve, High speed and big flow, the high accuracy filling valve, filling speed fast, the liquid level is stable.
B. Main drive adopt gear drive independent, high efficiency, small noise, long life, maintenance-free, transducer can control the main motor speed, the machine adopt Variable-frequency variable speed, whole operations area ,engine base is stainless steel contain carbon steel.
C. Guide bottle system, simple structure, according to bottle style, can change
D. The whole machine can be controlled automatically by PLC
E. Filling hydraulic material liquid level height adopts liquid level probe control, liquid level steady, filling reliable
F. The machine important parts and electrical elements is import production
G. Filling hydraulic material can be controlled automatically and have CIP washing connector.
Carbonated beverage filling machine-capper
The bottle into the click wheel through the transition card bottleneck Capping Machine. Rotary Capping Machine knife stuck on the only bottleneck location, keeping the bottle upright and prevent rotation. Capping Machine Capping head to remain in the revolution and rotation, under the action of the cam to achieve grasping cap, capping, screw cap, cap off action, complete the capping process. Management Capping Machine is located in the top cover, through drop-cap rail and cover plate connected Capping Machine allocated. Finished bottle through the bottle capping machine sent from the click wheel to the bottle conveyor chains, conveyor chains send out the triple play by the filling machine, into the next process.
Output bottle star wheel part
Nylon wheel and conveyor belt cooperate output the bottle.
Output bottle conveyor belt part
Conveyor motor uses frequency control of motor speed, which keeps pace with the 3-1 machine. Prevent overturned bottle.
Rack part
Rack is welded by high quality carbon steel, Antirust processing and spray surface. The surface is covered by the SUS304.
Electronic control system part
The electronic components like PLC and transducer are from Mitsubishi, Siemens, Omron, etc., The pneumatic devices are also from international famous brand.
Main electric brand
Touch screen: Weinview or Siemens
PLC program controller: Mitsubishi or Siemens
Inverter: Mitsubishi or Siemens
Photoelectrical controller: Omron or Autonics
Proximity switch: Omron
Other electrical components: Schneider
Pneumatic component: Airtac or SMC or Festo
Water pump: CNP or Grundfos
Main motor: SL or ABB or SEW
Bearing: Harbin or SKF or Igus
Technical features:
The air conveyor is directly connected with bottle-in starwheel. The bottle is transferred by neck holding.
High speed filling line is of clamp transferring technology. Bottle shapes are more varied, and the working table inside the machine is more laconic.
By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.
Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination.
The high speed line is of ring type pressure bearing hydraulic cylinder.
High speed and large flow filling valve assures the high filling speed and exact fluid level.
Spares contact with the liquid are all of excellent stainless steel or food level plastic. The electric system is of international brand and achieves the national food sanitary standard.
The bottle-out starwheel is of screwdown shape. When bottle size is changed, there is no need to adjust the transferring chain's height.
3-in-1 monoblock is composed of rinser, filler, capper, frame, sealing window, main motor and transferring system, cap unscramblerr and electric control system etc.
The overturning device of the rinser is mainly composed of water distributor, bottle clamp, up turnplate, guide rail, protection cover, spraying device, defrosting tray.
Filling device is mainly composed of filling barrel, filling valve, guide rail, elevating device, elevating device, etc.
Capping device is composed of cap unscramblerr, cap drop rail and capper.
The assistant equipments include rinsing water return tank, bottle-in conveyor and bottle-out chain. Besides that, according to the customer's need, the machine could be equipped with manual bottle loader (or bottle unscrambling), manual bottle arranging multichains, automatic cap elevator, etc.
The height of the bottle transferring chain could be adjusted. The starwheel transfers the bottle to the rinser, filler and capper, then send out by the transferring chain. For the bottle block, bottle lack, cap lack and overload, there are protection devices. The machine meets the national food sanitary standard, highly automatic production and easy operation.
Technical Parameter
Model: RIFC60/60/15
Rinsing Head: 60
Filling Head: 60
Capping Head: 15
Capacity (500ml): 20000BPH
Pressure of air source: 0.7Mpa
Air consumption: 1m3/min
Pressure of rinse water: 0.2~0.25MPa
Consumption of rinsing water: 4t/hour
Filling method: Isobar Filling
Suitable bottle size: H: 190-320mm; D:Φ50-120mm
Power: 25KW
Weight: 18000KG
Packing Size (L*W*H)(mm): 5800×53000×2800
brand | ERUSUN |
company | ZHANGJIAGANG ERUSUN MACHINERY CO.,LTD. |
original | CHINA |
Technical Parameter
Model | RIFC16/12/6 | RIFC18/18/6 | RIFC24/24/8 | RIFC32/32/10 | RIFC40/40/12 | RIFC50/50/15 | RIFC60/60/15 | RIFC72/72/18 |
Rinsing Head | 16 | 18 | 24 | 32 | 40 | 50 | 60 | 72 |
Filling Head | 12 | 18 | 24 | 32 | 40 | 50 | 60 | 72 |
Capping Head | 6 | 6 | 8 | 10 | 12 | 15 | 15 | 18 |
Capacity (500ml) | 2000BPH | 5000BPH | 8000BPH | 11000BPH | 14000BPH | 17000BPH | 20000BPH | 24000BPH |
Pressure of air source | 0.7Mpa | 0.7Mpa | 0.7Mpa | 0.7Mpa | 0.7Mpa | 0.7Mpa | 0.7Mpa | 0.7Mpa |
Air consumption | 0.25M3/min | 0.8M3/min | 0.8M3/min | 0.8M3/min | 0.8M3/min | 1M3/min | 1M3/min | 1.2M3/min |
Pressure of rinse water | 0.2~0.25MPa | 0.2~0.25MPa | 0.2~0.25MPa | 0.2~0.25MPa | 0.2~0.25MPa | 0.2~0.25MPa | 0.2~0.25MPa | 0.2~0.25MPa |
Consumption of rinsing water | 1t/hour | 1.2t/hour | 1.2t/hour | 2t/hour | 2t/hour | 3t/hour | 4t/hour | 5t/hour |
Filling method | Isobar Filling |
Suitable bottle size | H:150-300mm | H:150-320mm; D:Φ50-100mm; can be customized |
Power | 2.5KW | 3.5KW | 4.5KW | 5.6KW | 6.3KW | 7.5KW | 11KW | 15KW |
Weight | 2500KG | 3000KG | 4000KG | 5000KG | 6000KG | 7500KG | 8500KG | 10000KG |
Packing Size (L*W*H)(mm) | 2200×1800×2300 | 2300×2000×2300 | 3000×2200×2800 | 4000×2600×2800 | 4700×2950×2800 | 5100×4800×3000 | 6200×4950×3000 | 7000×5500×3000 |
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