Palm oil mill, CPO Plant ,Palm fruit oil extraction Machine
Includes following procedures:
Diesel Generator→ Steam Turbine→ Reception Station→ Palm Oil Plant Sterilizing Station→ Thresher→ Press Station→ Pressing station→ Screen Filter→ Decanter Centrifuge→Vacuum Dryer→ Sewage Treatment
FFB Process: After transport the FFB to palm oil mill, the fruits will go to sterilizer by conveyor or palm fruit cage. After separating palm fruits and palm bunch by thresher, Pam fruits will be conveyed to palm oil presser to get CPO. Palm bunch can be used as fertilizer or fuel.
After pressing, we can get palm cake and palm nut. Pam nuts will be conveyed to palm recovery system to get palm kernels, fiber and palm shell. Palm cake will be conveyed to boiler room as fuel.
After filtering, centrifuging, vacuum drying, we can get crude palm oi (CPO), the CPO can be sold directly or used for further processing.
The sewage from all the plant will be processed by sewage treatment to reach discharge standard. Sludge can be used for fertilizer in palm plantation. All the process cycle features with short operation cycle, high automaticity, energy conservation and environmental protection.
Loading ramp:As palm fruit unloading, cleaning, storage platforms, all hydraulic segmented unloading.
Sterilization:Cook the fruit bunches with high temperature and sterilization (145 ºC, 90-120minutes), easy to separate fruit from bunches, fruit becoming soft, increasing the humidity of the fruit, it is easy to extract the oil and also make the separation of the core-shell easier, preventing enzymatic decomposition to avoid free fatty acids content rising.
Threshing: Through strong vibrations, the fruit will be separated from fruit bunches.
Pressing : Separate the pulp and nut, get CPO and nut, press machine adopts the double screw hydraulic continuous discharging, greatly improving production efficiency.
Clarification: Separate the oil and the sludge (get 90% pure oil), the oil contains 45% -55% water, sludge and other things.
Purification: oil purification process - improving pure
Drying: Extract the water from the oil with continuous vacuum drier, the water can be reduced to 0.1%.
Depericarper (splitter): Separate the fruit core and fiber. Blow fiber and other lighter things outside.
Crushing (Crusher): Crack the nut to get kernel and shell. In hydrocyclone, separate the kernel and core-shell according to their different proportion.
Power house : Use diesel powered generator and turbine generator. Environmental protection and energy saving. Supply power for production and life.
Steam Boilers: has a strong output, high thermal efficiency, stable and reliable operation, strong overload capacity, wide fuel applicability, environmental protection and many other advantages.
Source water piping (RAW WATER SUPPLY): the use of remote substation technology, more energy, improve production efficiency.