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Introduction of wheat color sorter
There are some impurities in the wheat raw materials, such as moldy particles, black spot particles, and defective particles, which affect the quality. So the intelligent CCD wheat color sorter can be used to remove such imperfect particles, which is helpful to reduce the farmers' cost on wheat transportation, and the wheat with less impurities can increase price. Hons+ intelligent CCD wheat color sorter can effectively remove impurities, discolored particles, diseased particles, moldy particles, straws and others, in addition, the machine can seperate the wheat with deep or light color.
Color sorter is good at fully intelligent control, easy to be operated. It is suitable for color selection of yellow wheat, black wheat, oats, buckwheat and other materials.
Technical characteristics of wheat color sorter
1. Image acquisition system
Using the high-definition full-color CCD camera image acquisition system, red, green and blue color (RGB) information can be obtained comprehensively, the tiny and fine impurities can be identified deeply.
2. Cloud IOT system
Independent cloud control, cloud computing technology, online operation, online monitoring, online service, free upgrade.
3. Dedusting system
The dust removal system can automatically remove the light floating objects and dust attached to the raw materials, effectively improve accuracy and effect of color sorting.
4. Image processing system
International advanced full-color line scanning technology, DSP + FPGA international cutting-edge processing technology, combined "color + shape" multiple modes of intelligent complex algorithm, one-time removal of corn with spots, moldy particles, scorched particles, wormhole, black spots, etc.
5. Solenoid valve
Special solenoid valve is developed and produced independently with intellectual property rights; Made of high-strength material, which pocesses capacity of strong suction, no remanence, linear air flow, accurate strike, ultra-high consistency, greatly reducing the carry out ratio; The frequency is more than 1200 Hz per second, the response time is within 0.6ms; the service life is 5-10 billion times.
6. Operating system
Intelligent operation platform, easy to operate and master, truly realize man-machine dialogue.
7. Function of intelligent air curtain
The blower system quickly remove the glass dust and floating objects in front of the lens through the high-speed air flow, ensuring the resolution and color selection accuracy.
Features:
Cloud braininterconnection
Remote interconnection: Easy connection of touch screen and mobile devices, intelligent control to enjoy the wisdom of life.
Remote diagnosis: Start-up self checking of system can achieve real-time monitoring of machine components, automatically judgement and troubleshooting to ensure the normal operation of color sorter.
Remote upgrade: Intelligent self checking system realizes one-key system upgrade and provides the best operation experience
Remote training: A efficient and convenient real-time interactive training system developed independently, creating non-distance service for users.
Cloud brain vision
Intelligent image acquisition system
Automatically collecting hyper space data such as color, shape, size and defect to achieve accurate acquisition of raw material features,automatically judgment and precisely matching the optimal sorting program to achieve autonomous calculation, intelligent identification, and intelligent sorting.
Intelligent image processing system
International leading full color high speed three-line scanning CCD sensor (54 million pixel *3), perfect processing of small defects in materials, the minimum scanning and identification area can reach 0.2mm * 0.2mm=0.04mm²; Meanwhile, multi-thread processing capacity for "Color + Shape" .
Intelligent control optical system
Intelligent LED shadow-less cold light source with industry-leading digital step-lesslight adjustment technology can select the best lighting brightness and color according to selection requirements to get more accurate identification, lower energy consumption (15% ~ 20% lower than other competitors)and high stability.
Cloud brain removal
High speed feeding system
Patented high-frequency vibrator and antioxidant anode treatment chute greatly increased production by 20% ~ 30%compared with other competitors.
Intelligent magnetic control high frequency solenoid valve
Independently developed intelligent magnetic control high frequency solenoid valve for color sorter. Immediately response speed for valves opening insure sorting accuracy; quickly response speed for valves closing reduces the carryout ratio. Flexible contact of the valve plate makes service life of the valves extend to 60~100 million times, 10~30 billion times more compared with other competitors.
360 degree cyclone suction
Intelligent 360-degree cyclone three-dimensional suction system can remove dust and light objects on glasses in front of the lens, reduce the frequency of wiping and extend the wiping interval to greatly improve the working efficiency of the color sorter.
Cloud brain data
Intelligent operation system
Firstly applied Windows 7 operating system in color sorter industrycan beupgraded to Windows 8 and Windows 10 according to different application.
Massive database and Multiple function
Massive database with storage of unlimited modescan achieve multiple function of one machine. Single machine can be applied to rice, grains, cash crops and other applications, provide maximum value of product and best convenience of massive database for customer.
Company Information