Product Description
Application Range:
Soft drinks filler 3-in-1 filling monoblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated soft drinks and soda water, on the basis of introducing, digesting and absorbing advanced technology from Germany and Italy.
The machine is a full-automatic multiple-function washing, filling and capping unit. It is used in washing. filling and sealing all kinds of non-air drinks such as carbonated beverage ,fruit juice, oil & vinegar,wine,fruit wine, mineral water and pure water. The line has features of unique design,new style, complete functions,multi-purpose, convenient in operation, beautiful construction, high automaticity. It is the best filling equipment in China.
Main Technical data:
Model | Filling Heads | Capacity 500ml | Bottle Size | Power | Dimension(mm) | Weight(KG) |
DCGF14-12-5 | 12 | 2500BPH | 200-2000ml | 1.8kw | 2200×1800 × 2000 | 2500 |
DCGF 18-18-6 | 18 | 3000BPH | 200-2000ml | 2.6kw | 2500 × 1800 × 2300 | 3000 |
DCGF 24-24-8 | 24 | 6500BPH | 200-2000ml | 3.8kw | 2800 × 2100 × 2300 | 5000 |
DCGF 32-32-10 | 32 | 8000BPH | 200-2000ml | 4.2kw | 3500 × 2200 × 2300 | 6000 |
DCGF 40-40-10 | 40 | 1000BPH | 200-2000ml | 7kw | 4760 × 2080 × 2300 | 7000 |
DCGF 50-50-12 | 50 | 13000BPH | 200-2000ml | 9kw | 5150 × 3820 × 2700 | 10000 |
DCGF 60-60-15 | 60 | 17000BPH | 200-2000ml | 13kw | 5300 × 3950 × 2700 | 8500 |
DCGF 72-72-18 | 72 | 19000BPH | 200-2000ml | 16kw | 6250 × 4773 × 2700 | 8500 |
Advantages:
1. Bottle infeed
Air conveyor, star-wheel cooperate input the bottle, the suitable bottle is 250ml-2000ml.
2.Rinser
Carbonated drinks filling machine is rotary washing machine, which mainly use for beverage such as mineral water or carbonated drink, new bottle enter the equipment by star wheel, through clip and overturn mechanism make bottle down, after washing, it overturn bottle up automatically, then convey to the filling part by star steel, the main material and washing clip isstainless steel .
3. Transfer starwheel
Carbonated drinks filling machine material is super-corrosion stainless steel ,the wheel has block bottle protect device.
4. Filler
A. Filling valve use isobar machinery valve, High speed and big flow, the high accuracy filling valve, filling speed fast, the liquid level is stable.
B. Main drive adopt gear drive independent, high efficiency, small noise, long life, maintenance-free, transducer can control the main motor speed, the machine adopt Variable-frequency variable speed, whole operations area ,engine base is stainless steel contain carbon steel
C. Guide bottle system, simple structure, according to bottle style, can change
D. The whole machine can be controlled automatically by PLC
E. Filling hydraulic material liquid level height adopts liquid level probe control, liquid level steady, filling reliable
F. The machine important parts and electrical elements is import production
G. Filling hydraulic material can be controlled automatically and have CIP washing connector.
5. Capper
The bottle into the click wheel through the transition card bottleneck Capping Machine. Rotary Capping Machine knife stuck on the only bottleneck location, keeping the bottle upright and prevent rotation. Capping Machine Capping head to remain in the revolution and rotation, under the action of the cam to achieve grasping cap, capping, screw cap, cap off action, complete the capping process. Management Capping Machine is located in the top cover, through drop-cap rail and cover plate connected Capping Machine allocated. Finished bottle through the bottle capping machine sent from the click wheel to the bottle conveyor chains, conveyor chains send out the triple play by the filling machine, into the next process.
Output bottle star wheel part
Nylon wheel and conveyor belt cooperate output the bottle.
Output bottle conveyor belt part
Conveyor motor use frequency control of motor speed, which keep pace with the 3-1 machine. Prevent overturned bottle
Rack part
Rack is welded by high quality carbon steel, Antirust processing and spray surface. The surface is covered by the SUS304.
Electronic control system part
The electronic components like PLC and transducer are from Mitsubishi, Omron, etc., The pneumatic devices are also from international famous brand.
6. Equipment structure
lBase
lRotary rinser
lRotary filler
lRotary capper
lBottle infeed and outfeed system
lControl
Main configuration
lTouch screen: Pro-face
lPLC program controller: Mitsubishi
lInverter: Mitsubishi
lPhotoelectrical controller: Banner
lProximity switch: Turck
lOther electrical components: Siemens
lPneumatic component: Festo
lMain motor: ABB
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