High Precision Low Friction Wear Resistance Zirconia Ceramic Valve Seat

China High Precision Low Friction Wear Resistance Zirconia Ceramic Valve Seat, Find details about China Ceramic Valve Seat, Zirconia Valve Seat from High Precision Low Friction Wear Resistance Zirconia Ceramic Valve Seat

Model NO.
Customized and standard optional
Surface Treatment
Diamond-Like Polishing
Tolerance
Od and ID Best to Be 0.005mm
Certificate
RoHS, Reach, ISO9001:2008
Feature
High Precision, High Mechanical Strength
Usage
Ceramic Holder, Structure Ceramic Parts
Trademark
JingHui
Transport Package
Individual Packaging
Specification
Max. OD to be 800mm
Origin
China
HS Code
8547100000
Model NO.
Customized and standard optional
Surface Treatment
Diamond-Like Polishing
Tolerance
Od and ID Best to Be 0.005mm
Certificate
RoHS, Reach, ISO9001:2008
Feature
High Precision, High Mechanical Strength
Usage
Ceramic Holder, Structure Ceramic Parts
Trademark
JingHui
Transport Package
Individual Packaging
Specification
Max. OD to be 800mm
Origin
China
HS Code
8547100000
High Precision Low Friction Wear Resistance Zirconia Ceramic Valve Seat

The main features of the zirconia ceramic valve seat
1.High density:  over 6 g/cm3, which makes it the densest body of the ceramic products
2.High hardness: over 9 on Mohs scale, diamond being 10, with a satin-smooth surface finish
3.High toughness: over 1200 MPa, approx. 4 times in comparison with 95% alumina
4. Excellent wear resistance, it's much better than aluminum oxide ceramics with longer life cycle
5. Low thermal conductivity:  less than 3 W/m.k at ambient temperature, so it's an ideal thermal material
6. Good chemical and corrosion resistance, it's equivalent to above 99% alumina

The specification of ceramic parts
Material optionZirconia (ZrO2),  Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4)
Forming methodsDry pressed, Ceramic injection molding, Hot pressed, ISO pressed
SpecificationOD can be from 1 to 50mm, length can be from 10mm to 800mm
Precision processingCNC machining, Precision grinding, Polishing, Lapping, 
ToleranceThe tolerance of OD and ID can be 0.001mm,  the tolerance of length can be 0.001mm
Key parametersRoughness to be 0.02mm, Parallelism to be 0.001mm
Surface qualityFree of cracks, foreign contamination, mirror surface better than Ra0.1


The description of the zirconia ceramic valve seat
Zirconia ceramic valve seat is a key part of the various pumps, valves in household appliances, electrical appliances, and industrial applications. It plays a decisive role in liquid, gas, oil sealing, and controlling performance. 

With zirconium oxide ceramic outstanding properties, such as wear-resistance, chemical resistance, low thermal conductivity, high thermal expansion coefficient similar as stainless steel, very low friction coefficient, zirconia ceramic seal rings have been creating a very positive impact on aging features, service life-span, productivity, dependability in industrial equipment, mechanical engineering, like the food and beverage industry, medical equipment, electrical devices and so on.

Besides the ceramic seal ring, we also produce a variety of customized ceramic valve seat, ceramic ball valve, ceramic valve disc, ceramic piston and plunger for fluid, gas, oil-controlling / regulating system.

The gallery of zirconia ceramic parts High Precision Low Friction Wear Resistance Zirconia Ceramic Valve Seat
 

Datasheet of Technical ceramics

PropertyUnits
Material
 
99.5%
alumina
99%
alumina
95%
alumina
ZrO2
(Y-TZP)

ZrO2
(TTZ)

Densityg/cm3≥3.85≥3.80≥3.60≥5.95≥5.72
Water absorption%00000
HardnessHV1700170015001300900
Flexural strengthMpa≥379≥338≥320≥1200≥1200
Compressive strengthMpa≥2240≥2240≥2000≥19901750
Fracture toughnessMpa m1/24-54-53-46.5-811
Max. service
temperature
ºC1675160014501000 
CTE1×10 -6 /ºC6.5~8.06.2~8.05.0~8.08.0~9.510.2
Thermal shockT(ºC)≥250≥200≥220≥300350
Thermal conductivity(25ºC)W/m.k30292433
Volume resistivityohm.cm     
25ºC>1 x 10 14>1 x 10 14>1 x 10 14>1 x 10 11>1 x 10 11
300ºC1 x 10 128 x 10 1110 12 -10 131 x 10 101 x 10 10
500ºC5 x 10 102 x 10 91 x 10 91 x 10 61 x 10 6
Insulation strengthKV/mm1918181720
Dielectric constant(1Mhz)(E)9.79.59.52928
 

Manufacturing flow chart of technical ceramic parts

We have in-housing comprehensive manufacturing types of equipment, including forming, sintering,
CNC machining, precision grinding, laser cutting, and so on, it helps us to control the quality very well.
Also, it greatly benefits cost control.
High Precision Low Friction Wear Resistance Zirconia Ceramic Valve Seat

FAQs (Frequently Asked Questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer of over 15 years of experience. You are welcome to visit our factory.

Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.

Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours

Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.

Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.