Short-Cycle Laminating Hot Press Line
Top Industry/Machinery (Chengdu) Co., Ltd.
Address: No. 1, Section 4, Renminnan Road, Chengdu P.R. China
Post code: 610041
Tel: 0086-28-85288896/85288996/85288976/85135597
Fax: 0086-28-85288976
------------------------------------------------------------------------------------------------------
Catalog of short cycle laminating hot press (line)
The short-cycle lamination hot press ( line) is used for laminating on MDF board, particle board and Plywood on the basis of absorbing domestic and overseas advanced technology, which are especially suit for the laminating of furniture board and laminate flooring. The suitable materials are melamine paper, wearable paper Al2o3, decorative clothe, PVC film, slice veneer etc.
Thermal oil or steam is the heat medium for the press, the heat exchange system is provided with advanced temperature recycling control system, the cylinder grouping is possible for pressure controlling and the operation of electrical equipment is reliable and convenient.
Centering on the inquiry of customers, the specific collocation of production lines are designed. There are two types of short cycle laminating hot press (line) according to the board infeeding direction. T type is traversal board infeeding and adopts belt conveyor with capacity of about 50-60 sheets per hour. L type is longitudinal board infeeding and adopts clamping loading machine with capacity of about 65-75 sheets per hour.
Centering on the inquiry of customers, the specific collocation of T type hot presses (lines) are designed. There are Four Models:
A model: adopting manual loading paper and manual unloading final board with low price and small landing area.
B model: adopting manual laying up paper, manual loading board, vacuum suction unloading final board with low price and small landing area.
C model: adopting manual loading paper, automatic loading board, vacuum suction unloading final board with low price and small landing area.
D model: Standard type laminating production line is with full equipped and automatic trimming and stacking.
Centering on the inquiry of customers, the specific collocation of L type hot presses (lines) are designed. There are Three Models:
TOP-E: Economical type laminating production line is with brief layout and favorable price.
TOP-S: Standard type laminating production line is with full equipped and automatic trimming and stacking.
TOP-A: Automatic type laminating production line is with board clamped loading machine and high efficiency.
I. T type short cycle hot press (line)
1.1 A model short-cycle laminating hot press
Usage:
This kind of laminating hot press is widely used in processing particle board, MDF board, HDF board and so on in one side or both sides with melamine paper to make furniture board and laminate flooring board. All kinds of boards can be produced, such as 4*8 foot, 4*9foot, 5*8foot, 6*8 foot and so on. Special sizes can also be made according to customers' need.
Specifications:
The YX-1200, YX-1400, YX-1700, YX-2000, YX-2200, YX-2400 and YX-2800 hot press use frame structure, with overhead hydraulic cylinder. The machine is also equipped with in-feed truck controlled by converter and out-feed roller frame. The machine is controlled by PLC and the advantage is easy operation, convenient installation and maintenance, little land occupation, low cost and high yield (1200 pieces/day). If needed, we could provide other accessories such as all kinds of cushion mat and mould plate, thermal oil boiler etc.
Parameter table:
Model pressure oil cylinder diameter oil cylinder quantity output laminating mode
YX-1200 12000KN 320mm 6 1200 pieces/day double sides
YX-1400 14000KN 340mm 6 1200 pieces/day double sides
YX-1600 16000KN 320mm 8 1200 pieces/day double sides
YX-2400 24000KN 420mm 8 1200 pieces/day double sides
Layout:
Project photos:
1.2 B model short-cycle hot press
Usage:
This kind of laminating hot press is widely used in processing particle board, MDF board, HDF board and so on in one side or both sides with melamine paper to make furniture board and laminate flooring board. All kinds of boards can be produced, such as 4*8 foot, 4*9foot, 5*8foot, 6*8 foot and so on. Special sizes can also be made according to customers' need.
Specifications:
The YX-1200, YX-1400, YX-1700, YX-2000, YX-2200, YX-2400 and YX-2800 hot press use frame structure, with overhead hydraulic cylinder. The machine is also equipped with in-feed truck controlled by converter and automatic out-feeding device. The machine is controlled by PLC and the advantage is easy operation, convenient installation and maintenance, little land occupation, low cost and high yield (1200 pieces/day). If needed, we could provide other accessories such as all kinds of cushion mat and mould plate, thermal oil boiler etc.
Parameter table:
Model pressure oil cylinder diameter oil cylinder quantity output laminating mode
YX-1200 12000KN 320mm 6 1200 pieces/day double sides
YX-1400 14000KN 340mm 6 1200 pieces/day double sides
YX-1600 16000KN 320mm 8 1200 pieces/day double sides
YX-2400 24000KN 420mm 8 1200 pieces/day double sides
Layout:
Project photos:
1.3 C Model short-cycle laminating hot press line
General Description:
The line is one of the world level products that based on advanced technology and independent development. It has the merits of high automation degree and low labor strength.
This line is available for the decorative lamination on MDF board, Particle board, HDF board and plywood etc., especially for the lamination of furniture panels and laminate floorings. The suitable materials are melamine paper, wear resistant paper, and decorative cloth and slice veneer etc.
Standard sizes are: 4'× 8', 4'× 9', 4'× 10', 4'× 16', 5'× 10', 6'× 8', 7'× 9', 6'× 12'etc. Special sizes can also be made according to customers' need.
Layout:
Project photos:
1.4 D Model short-cycle laminating hot press line
General Description:
The line is one of the world level products that based on advanced technology and independent development. It has the merits of high automation degree and low labor strength.
This line is available for the decorative lamination on MDF board, Particle board, HDF board and plywood etc., especially for the lamination of furniture panels and laminate floorings. The suitable materials are melamine paper, wear resistant paper, and decorative cloth and slice veneer etc.
Standard sizes are: 4'× 8', 4'× 9', 4'× 10', 4'× 16', 5'× 10', 6'× 8', 7'× 9', 6'× 12'etc. Special sizes can also be made according to customers' need.
Layout:
Project photos:
II. L type short cycle laminating hot press line
Centering on the inquiry of customers, the specific collocation of L type hot presses (lines) are designed. There are Three Models:
TOP-E: Economical type laminating production line is with brief layout and favorable price.
TOP-S: Standard type laminating production line is with full equipped and automatic trimming and stacking.
TOP-A: Automatic type laminating production line is with board clamped loading machine and high efficiency.
Technical data of 4'TOP series production line
| Technical data | TOP9000-25 | TOP11000-25 | TOP12000-25 | TOP11000-26 | TOP12000-28 | TOP15000-28 | TOP15000-32 |
| Final product size(mm) | (3-40)×1300 ×2500 | (3-40)×1300 ×2500 | (3-40)×1300 ×2500 | (3-40)×1300 ×2600 | (3-30)×1300 ×2800 | (3-30)×1300 ×2800 | (3-40)×1300 ×3150 |
| Power(KW) | ~38.5 | ~38.5 | ~38.5 | ~38.5 | ~38.5 | ~45.5 | ~65 |
| heatconsumption(kcal/h) | 25×104 | 25×104 | 25×104 | 25×104 | 30×104 | 30×104 | 30×104 |
Compressed
Air
consumption(m3/min) | ~0.6 | ~0.6 | ~0.6 | ~0.6 | ~0.6 | ~0.6 | ~0.8 |
| Total pressure(KN) | 8000 | 11000 | 12000 | 11000 | 12000 | 15000 | 15000 |
Specific
pressureofworkpiece(kg/cm2) | 26.5 | 34 | 40 | 32.5 | 33 | 41.5 | 41.5 |
| Closing time of press(s) | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤2.5 | ≤2.5 |
| Opening time of press(s) | ≤2.5 | ≤2.5 | ≤2.5 | ≤2.5 | ≤2.5 | ≤2.5 | ≤2.5 |
| Size of hot platen(mm) | 1400×2600 | 1400×2600 | 1400×2600 | 1400×2750 | 1400×2960 | 1400×2960 | 1460×3300 |
| Daylight opening(mm) | 300 | 300 | 300 | 300 | 300 | 300 | 300 |
| Mail oil cylinder(diameter×stroke)(mm) | φ260×300×6 | φ300×300×6 | φ320×300×6 | φ300×300×6 | φ320×300×6 | φ360×300×6 | φ280×300×6 |
| Lifting cylinder(diameter×stroke)(mm) | φ90×300×2 | φ90×300×2 | φ90×300×2 | φ90×300×2 | φ90×300×2 | φ100×300×2 | φ100×300×2 |
| Oil pressure of system(MPa) | ≤25 | ≤25 | ≤25 | ≤25 | ≤25 | ≤25 | ≤25 |
| Hot platen temperature(ºC) | ≤210 | ≤210 | ≤210 | ≤210 | ≤210 | ≤210 | ≤210 |
| Loading speed(m/min) | 20~80 | 20~80 | 20~80 | 20~80 | 20~80 | 20~80 | 20~85 |
| Vacuum carrierspeed(m/min) | 60~80 | 60~80 | 60~80 | 60~80 | 60~80 | 60~80 | 70~80 |
| Overall size(mm) | 19500×4800
×4100 | 19500×4800
×4100 | 19500×4800
×4300 | 21500×4800
×4300 | 21500×4800
×4400 | 21500×4800
×5300 | 28000×5300
×4350 |
| Total weight (kg) | ~36000 | ~45000 | ~50000 | ~45000 | ~52000 | ~55000 | ~60000 |
Technical data of wider TOP series production line
| |
| Technical data | TOP12000-5×10 | TOP15000-6×8 | TOP20000-6×12 | TOP24000-4×16 | TOP16000-7×9 | TOP28000-7×12 |
| Final product size(mm) | (3-40)×1350 ×3050 | (6-40)×1830 ×2500 | (8-40)×1830 ×3660 | (3-40)×1300 ×5000 | (6-40)×2140 ×2750 | (8-40)×2140 ×3660 |
| Power(KW) | ~38.5 | ~60 | ~70 | ~100 | ~70 | ~70 |
| heatconsumption(kcal/h) | 30×104 | 30×104 | 50×104 | 50×104 | 50×104 | 60×104 |
Compressed
Air
consumption(m3/min) | ~0.7 | ~0.7 | ~0.9 | ~0.9 | ~0.7 | ~0.7 |
| Total pressure(KN) | 12000 | 15000 | 20000 | 24000 | 16000 | 38000 |
Specific
pressureofworkpiece(kg/cm2) | 26 | 33.5 | 30 | 40 | 27.5 | 45 |
| Closing time of press(s) | ≤2.5 | ≤2.5 | ≤2.5 | ≤2.5 | ≤2.5 | ≤2.5 |
| Opening time of press(s) | ≤2.5 | ≤2.5 | ≤2.5 | ≤2.5 | ≤2.5 | ≤2.5 |
| Size of hot platen(mm) | 1700×3200 | 2000×2600 | 2000×3850 | 1400×5200 | 2300×2900 | 2300×3850 |
| Daylight opening(mm) | 300 | 300 | 300 | 300 | 300 | 300 |
| Mail oil cylinder(diameter×stroke)(mm) | φ320×300×6 | φ360×300×6 | φ320×300×10 | φ320×300×12 | φ300×300×9 | φ360×300×9 |
| Lifting cylinder(diameter×stroke)(mm) | φ100×300×2 | φ140×300×2 | φ160×300×2 | φ100×300×4 | φ160×300×2 | φ140×300×2 |
| Oil pressure of system(MPa) | ≤25 | ≤25 | ≤25 | ≤25 | ≤25 | ≤25 |
| Hot platen temperature(ºC) | ≤210 | ≤210 | ≤210 | ≤210 | ≤210 | ≤210 |
| Loading speed(m/min) | 20~80 | 20~85 | 20~90 | 70~90 | 70~90 | 70~90 |
| Vacuum carrierspeed(m/min) | 60~80 | 60~80 | 70~90 | 70~90 | 70~90 | 70~90 |
| Overall size(mm) | 23000×5100
×4400 | 21000×7500
×5800 | 28000×7500
×5800 | 45000×6000
×5000 | 36000×8500
×5800 | 36000×15000
×5800 |
| Total weight (kg) | ~55000 | ~75000 | ~130000 | ~110000 | ~150000 | ~200000 |
Layout of L type TOP-A Automatic type laminating production line:
Project photos:
TOP-E11000-4'*8' TOP-A24000-4'*16' TOP-A18000-7'*9' TOP-A2500-6'*12'
TOP-S15000-6'*8'
III. Other type press
Door skin press
Usage
It is suitable for making the 3D effects with melamine paper on the MDF surface after soaking in the special water to produce doors or windows, etc.
Size of base material
915×1830mm,1000×2000mm,1220×2440mm etc. The size can be customized.
Nominal pressure
900-1400 tons, pressure can be customized.
Layer number
1-5, can be customized.
Product features
Arbitrarily set pressure and time, precise synchronization closed, automatically complete the hot pressure curves, automatically compensating pressure, automatic unloading, man-machine dialogue, fault alarm.
Standard test press
Usage
It is economical and practical and mainly designed for developing specific product, such as melamine impregnated paper, laminated board, HPL, insulating board, rubber plate and electronic circuit plate. It is mainly used to test the quality or the manufacturing process of a certain new product.
This press's function is single, but it's cheaper compared with universal test press. It is easy to operate and especially suitable for developing new specific product.
structure style
frame style.This press's frame is made of high quality steel plate, it can bear bigger pressure with little deformation. Its pressing area and pressure range is wider.
Pressing size
500×400,500×500,600×600,650×700,700×700,etc
Pressure
630~2500KN (63tons~250tons)
If user has special requirement, we could design according to user's requirement.
Universal testing press
Usage
It is mainly designed for research and testing, and it can be used for research and development of all wood based panel and moulded product, such as MDF, HDF, Chipboard, High Pressure Laminate Board
Short cycle laminating board, Impregnation paper, Wood based panel adhesives,Decors-printed paper,
Printing circuit board etc.. This test press is multifunctional, its function is enough for user to do many research work for developing new product. Its testing result is reliable enough for customers to develop new product and process accordingly. It's suitable for university, technology & research institute and company's R&D department.
Structure style
four-column style.
Pressing size
500×500,600×600,etc
Pressure
630KN ~ 1800KN
Product features
It is controlled by computer and easy to operate. Its closing, pressing, pressure-holding, position controlling, pressure relieving, opening and temperature can be controlled separately and composite-controlled randomly.
If user has special requirement, we could design according to user's requirement.
Spare parts
Press plate
Usage
Widely used for industry such as low-pressure short cycle lamination, laminate flooring, HPL and mould door skin etc.
Material
304, 410,633
Size
4'*8', 4'*9', 5'*8', 6'*8', 6'*9', 7'*9', 6'*12'. The size can be customized.
Design
Engraving, mirror,crystal,matt,texture,logo,geometrical,wood etc.
Remark: it can be customized by customer.
Cushion pad
Usage
Widely used for industry such as low-pressure short cycle lamination, laminate flooring, HPL and mould door skin etc.
Material
Asbestos, copper, silicon rubber, synthetic fiber, wool felt, silicon
Size
4'*8', 4'*9', 5'*8', 6'*8', 6'*9', 7'*9', 6'*12'. The size can be customized.