Chilled cast iron rubber mixing mill with bearing bush
Brief description:
1rollers, chilled cast iron
2water or steam cooling system
3hardened reducer, bearing bush
4welded or casting base
Application:
The open mixing mill is mainly used for plasticating, mixing and sheeting rubber materials. It is the general equipment in rubberand related industries.
Structure:
The open mixing mill is a new type mixing mill with main motor being under the double rollers and reducer being installed into the right frame, so that the machine occupies less space with compact structure and it is very easy to install, operate and move.
Features:
1. Rollers: The roller adopts chilled cast iron alloy (LTG-H) with 68-75 HSD, after quenching and precision processing with long service life, so the surface is hard and wearable; It is harder than others the commom is 72HSD.
2. Emergency Stop Device: The machine is also equipped with emergency stop buttons or emergency pull rod. When an emergency happens, just press the emergency button or pull the pull rod, the machine will stop immediately. It is safe and reliable;
3. Motors: We always use OMRON, SIMENS ect brand electric parts or you can choice the ordinary brand. All the motor is high quality and effiency, save energy, low noise, small vibration.
4. Overload: This open mixing mill has overload protection devices, Machine will be stopped automatically, if overloaded;
5. Gear Box: The transmission system adopts hardened reducer, which has a compact structure with higher transmission efficiency, lower noise and longer service life(ZQ reducer and planetary reducer is optional);
6. Bearing Bush: Double Row Spherical Roller Bearing can save energy by 20-30%(Nylon Bushing and Brass Bush is optional);
7. Structure: The base and frame are welded and treated by annealing for stress relieving;
8. Sealing Device: The seal structure with special design can eliminate the leaking phenomenon of lubricating oil;
Configurations of opened mixing mill
1)Gap Adjustment Mode: Manual or Electrical (by motor)
2)Lubricating Method: Manual or Auto; Grease or Thin oil
3)Emergency stop device: Pull Rod and Emergency button
4)Roller bearings: Nylon Bushing or Copper Sleeve or Spherical Roller Bearing
5)Reducer(gear box) type: ZQ type reducer or hard-teeth(hardened) reducer or planetary reducer.
Packaging and shipping
Export Seaworthy Simple Packing with PE Film
Or by Wooden Case Outside while PE Film as Inner
Or According to the Customers' Request
Our Services
*We furnish the best pre-sale and after-sale service, no matter whether you buy products from our factory at last, it is our pleasure to furnish you any help during your purchase;
*Manufacture Factory with Rich Production Experience
*Superior Quality at Reasonable Price
*365 Days' Ongoing Service
*Comprehensive Technical Support
Version | Xk-160 | Xk-250 | Xk-300 | Xk-400 | Xk-450 | Xk-560 | Xk-660 |
Roll diameter(mm) | 160 | 250 | 300 | 400 | 450 | 560 | 660 |
Working length of rolls(mm) | 320 | 620 | 750 | 1000 | 1200 | 1530 | 2130 |
Front roll surface speed(m/min) | 8.99 | 15.3 | 15.1 | 18.65 | 24.32 | 27.72 | 28.6 |
Friction ratio | 1:1.35 | 1:1.1 | 1:1.27 | 1:1.27 | 1:1.27 | 1:1.2 | 1:1.24 |
Max.nip(mm) | 4 | 8 | 8 | 10 | 15 | 15 | 15 |
Capacity per.batch(kg) | 1-2 | 10-15 | 15-20 | 18-35 | 25-50 | 35-50 | 165 |
Motor power (kw) | 5.5 | 18.5 | 22 | 37 | 55 | 90 | 245 |
Overall dimension(mm | 1160*920 *1370 | 3120*1322 *1500 | 3580*1550 *1695 | 4350*1850 *1780 | 5670*2390 *1670 | 5845*2284 *1978 | 7465*3662 *2080 |
Weight(kg) | 1000 | 4000 | 5200 | 7600 | 12000 | 23000 | 49000 |