RYHC 1100 Series Tiptronic Die Cutting & Stripping Machine
The forth generation of Automatic Manual Die-Cutting Machine (Tiptronic Die-cutting Machine) based on the third generation of semi-automatic Die-cutting Machine with Front conveyor Delivery mechanism, is equipped with automatic feeder, including both manual paper feeding and automatic feeder paper feeding function. On condition of flat corrugated paper, automatic feeder paper feeding is accepted with raising efficiency and reducing workforce. Manual paper feeding comes in handy on condition of uneven corrugated paper. This machine maintains multi-operational function, and its development is combined with advantages of similar products in domestic and overseas, is special equipment for packing products such as cartons and paper boxes. Gripper bars with high intensity are applicable to all kinds of cardboard, paperboard and corrugated paper. Frontal, back and side registration mechanism ensures great precision of die-cutting. Other parts are adopted such as intermittent mechanism with high precision, pneumatic clutch and pneumatic closed up mechanism, programmable controller and man-machine intereface. The interface can display various digital information of machine uch as working speed, amount of paper processed, total running time, etc. It is easy to eliminated troubles according to the display of trouble shooting. Transducer is adopted to control the main motor in achieving step-less speed variation. This machine is equipped with sensors and safety device to ensure normal operation of machine and safety of workers.
Specification:
| Model | 1100E/EC | 1300E/EC | 1500E/EC | 1650E/EC |
| Max paper size |
1100X790(mm) |
1290X940(mm) | 1500X1100(mm) | 1650X1200(mm |
| Min paper size |
400X350(mm) |
550X480(mm) | 550X480(mm) | 650X550(mm) |
| Max die-cutting size |
1070X770(mm) |
1280X930(mm) | 1490X1090(mm) | 1620X1190(mm) |
| Max working speed | 5000(s/h) | 4000(s/h) | 4000(s/h) | 3200(s/h) |
| Rated Power | 11kw | 13.5kw | 13.5kw | 19.7kw |
| Max working pressure | 300(t) | 300(t) | 300(t) | 300(t) |
| Machine weight | 14/15(t) | 16/17(t) | 18/19(t) | 28/29(t) |
| Overal dimension (E SERIES) | 7300X4000X2200MM | 7800X4400X2300MM | 8100X4600X2300MM | 8300*5000*2500MM |
| Overal dimension (EC SERIES) | 8300X4000X2300(mm) | 9000X4400X2300(mm) | 9500X4600X2300(mm) | 9800X5000X2500(mm) |
| Scope of application whiteboard≥250g, corrugated paper/whiteboard≤7mm corrugated paper≤7mm, corrugated paper 1-7mm |
Configuration List:
| SN. | Name | Brand | Place of Origin | SN. | Name | Brand | Place of Origin |
| 1 | Man-machine interface | 10.4TFT KUNLUNTONGTAI | Sino-foreign joint venture | 14 | Sensor | KEYENCE | Japan |
| 2 | Die pressing base plate | 7mm
HIGH ALLOY PLATE | Germany | 15 | Air cylinder | AIRTAC | Taiwan,China |
| 3 | Electromagnetic clutch | OMPI | Italy | 16 | Vacuum pump | SIEG | Sino-foreign joint venture |
| 4 | Air pump | SYG | China | 17 | Pressure adjustment system | ZHONGYI | China |
| 5 | Rotary joint | OMPI | Italy | 18 | Main motor | TECO | Taiwan,China |
| 6 | Main solenoid valve | AIRTAC | Taiwan,
China | 19 | Main drive chain | RENOLD | England |
| 7 | Intermittent segmentation | TAN TZU | Taiwan,
China | 20 | Secondary chain | TSUBAKIMOTO | Japan |
| 8 | Paper conveying belt | NITTA | Japan | 21 | Cable | TKD | Germany |
| 9 | Worm and gear | WANCENG | Taiwan,
China | 22 | Tooth row, tooth slice | KUI | Japan |
| 10 | Crankshaft material | Ni-Cr-Mo METAL STEEL | Germany | 23 | Wallboard and machine body structure | QT500 -7 nodular cast iron | Tianjin,China |
| 11 | Inverter | HUICHUAN | China
(listed company) | 24 | Air volume regulator | AIRTAC | Taiwan,China |
| 12 | Photoelectric switch | OMRON | Japan | 25 | Brush | JSCC | China |
| 13 | Indicator light | SCHNEIDER | France | 26 | Lift motor of paper collecting platform | CHENGBANG | Taiwan,China |
| 27 | Button | SCHNE IDER | France | 37 | Safety relay | SCHNEIDER | France |
| 28 | Program controller | HUICHUAN | China
(listed company) | 38 | Security module | SCHNEIDER | France |
| 29 | Encoder | OMRON | Japan | 39 | Circuit breaker | SCHNEIDER | France |
| 30 | Oil pressure, pressure switch | ELEPTROPEC | Italy | 40 | Wiring terminal | SCHNEIDER | France |
| 31 | Proximity switch | OMRON | Japan | 41 | Motor protector | SCHNEIDER | France |
| 32 | Relay | SCHNEIDER | France | 42 | Relay seat | OMRON | Japan |
| 33 | Main paper feeding motor | SHENGBANG | Taiwan | 43 | Magnetic switch | SCHNEIDER | France |
| 34 | Linear guide | ABBA | Taiwan | 44 | Electromagnetic gear clutch | OMP | Italy |
| 35 | BEARING | NSK | Janpan | 45 | FEEDER | YONGCHUAN | Taiwan |
| 36 | AC contactor | SCHNE IDER | France | | | | |
Technical Principle:
RYHC-1650E installation drawing(L8309mm W4990mm H2434mm)
RYHC-1100EC installation drawing(L8263mm W3959mm H2309mm)
RYHC-1650EC Installation Drawing (L9818mm W5060mm H2434mm)
DETAILS: Technical principle for Feeding by manual/ feeder by automatic
Feeding unit: (two kinds function: Feeder by automatic, and manual by hand)
-- Feeder unit (feeding by automatic):
* Precision feida head that adopts European manufacturing technology, can
be used for card paper, corrugated paper and grey board
* Four suction and four sent, the suction angle and height can be adjusted
according to the deformation of paper
* Unique paper receiving mechanism, suitable for different deformed papers
* High-speed feida head is specially manufactured for special aluminum
alloy material, and all parts are imported
* Dual-feida head anti-collision detection device
* Main and auxiliary paper feeding, can switch without stopping the machine
* A set of pre-feeding mechanism (optional) * Fish scale type paper feeding,
smooth and accurate
* Micro-adjusting mechanism for paper feeding platform, can be adjusted
without stopping the machine
* Two-purpose paper feeding machine
* A set of auxiliary paper support device and two sets of paper supporting
board
---Feeding by manual::
*Front conveyor mechanism, can be used for card paper, corrugated paper and grey board;
*Fish scale type paper feeding, smooth and accurate
*Micro-adjustment mechanism for paper feeding platform
*Via secondary positioning, to ensure die cutting accuracy.
Conveying paper platform
*Electromechanical dual-sheet detector
*Adopt advanced control system to control the speed of
conveying device, making paper feeding smoothly and
reducing collision
*Conveying paper platform can be controlled separately, and
vacuum conveying paper platform is optional
*Imported conveying paper belt
*Super wear-resistant polyurethane conveying paper wheel
*Adjustable rubber wheel and brush wheel, to ensure accurate
positioning when they reached front gauge and side
gauge.
*Front gauge detection,to guarantee the arrival rate of paper
*Adopt left/right dual-push pull gauge way to meet different printing and alignment requirements
Exploded view: principle for die cutting unit:
Die cutting part:
*Pressure-containing member adopts high-strength nodular cast iron-QT500 and special casting process, thus it has high strength and never deforms.
*The Ni-Cr-Mo metal steel crank shaft Through the special craft processing,imported from Germany.
*Super wear-resistant worm and gear imported from Taiwan
*Knife template turnover device that is convenient and fast
*Strong oil supply lubrication system
*Imported intermittent box with torque limit & limit cutting protector, to ensure the machine is smooth and safe operation.
*High-precision 240 degree intermittent mechanism
*Pneumatic locking device, safe and fast
*High-speed rotary joint
*Automatically adjust the pressure ,when the maximum pressure reached 300t.
*Adopt advanced Taiwan TECO motor, to increased the die cutting speed to 7500 sheets/hour
*Die cutting plate frame, adopting central positioning system and being equipped with micro-adjustment device
*10.4 inch color screen, displaying the working state of machine all the time.
Exploded view
*High-quality teeth slice guarantees the speed of conveying paper,and strong wear-resistance.
*5 sets of Super hardness and high strength
titanium-aluminum alloy teeth rows
*England imported RENOLD chain
*High-quality chain through pre-tensioning to guarantees long-term stable operation
*Italian imported electromagnetic clutch ensures high operation stability
*Taiwan AIRTAC pneumatic components, reacting quickly and safer
Exploded view: principle of stripping part
*Order requirements can be set in the touch screen
Strapping part:
*Adopt upper and lower dual-frame stripping mechanism
*Adopt male/female template to realize various stripping
*Adopt central positioning device that matches with the die cutting part to reduce plate replacing time
Exploded: Principle for paper collection unit:
Paper collection part
* Automatic paper aligning device
*Paper collection part is equipped with control panel to realize more personalized operation
*Paper collection photoelectric device, to
ensure neat paper collection
*Automatic lift control system of paper
collection platform
*Manual auxiliary paper collection system
*The main chain protection device
*Prevent the paper returning device
Equipment
RYHC-1100/1300/1500/1650E Semiauto & full automatic die cutting & creasing machine
(2 functions)
MHC-1100/1300/1500/1650ECSemiauto & full automatic die cutting & creasing machine
(with stripping)