Name : Waste tire recycling machine,Waste tyre recycling machine,Tire shredder,Tyre shredder,Tyre crusher,Tire crusher,tyre recycling line
Model No.: CX560A
Specifications
newest designed waste tire recycler for east asia
Input:Truck,Car,Bus OTR tire
Output:TDF 25-152mm
Specifications
newest designed waste tire recycler for east asia
Input:Truck,Car,Bus OTR tire
Output:TDF 25-152mm
Price:Low
Standard:ISO&CE
The DuraShred UsedTire Recycling Plant Machine are designed to process up to 4 tons of input per hour. DuraShred system is proven turn whole scrap tires into high quality, uncontaminated crumb rubber. It is uniquely designed to allow the customer to adjust the equipment screens for precise sizing control and flexibility for output sizes. Our Crumb Rubber Systems also utilize a variety of conveying and separation technologies to minimize product losses, maximize efficiency, and maintain a clean operating environment.
System Capacity:
2 metric tons of input per hour of Semi OTR, Truck, and Car Tires
Potential Byproducts and Sizes:
Tire Derived Fuel Chips (TDF)-2" Nominal Chip
Rubber Mulch-10 mm - 14 mm Mulch (Can be removed after The Grater)
Rubber Powder-1 mm- 6 mm and 6 - 20 mesh. (After the Granulators)
Steel
Fiber
Crumb Rubber Purity:
95% Free of Textile.
95% Free of Steel.
95% Free of Stones and other contaminants.
Steel Purity
90%-92% Contaminant free.
Maintenance:
? Shredder-Allow for 20 minutes for every 8 hours of run time-tighten bolts, lubricate, and inspect
? Grater-Allow for 60 minutes for 8 hours of run time- tighten bolts, lubricate, and inspect
? Granulators-20 minutes for every 8 hours of run time-tighten bolts, lubricate, and inspect. Change blades if necessary
Environmental Compliance:
Air System included Cyclone and filtration system are also included. There are no harmful pollutants generated or released in the shredding process. Any fiber or rubber that accumulates outside of the equipment can be disposed.
Human Resource Requirement:
The plant can be run by 11-14 people per shift. Here is a typical employee breakdown for a full functioning recycling plant-
1 Plant Manager
2 Maintenance Technicians
2-5 Tire Handlers
1-2 Steel Handlers
1 Fiber Handler
1 Quality control/Packaging Technician
The Dura-shred Advantage
? Exclusive Control System-Controls and operates the entire plant from its centrally located position and provides instant visibility to what each machine is doing in real time.
? Unique Stop/Auto Reversal Feature-Protects against overfeeding and damage by non-processable items.
? Advanced Bearing Housing-Isolates bearings from cutting chamber contamination and protects against bearing failure.
? Premier Full Turn Key Systems-Plant is manufactured, shipped, installed and ready to start recycling.
? Warranty-one of the best warrantees in the industry.
Tire Recycling Process:
Dura-Shred uses its experience and success to continually improve the design and manufacturing of our tire recycling systems to make them more effective and efficient throughout the reduction process. The reduction from whole tires to crumb rubber is accomplished through our:
1.Prime Shredder
Dura-Shred Dual Shaft Shredder 150: 150 hp rotating the blades, truck and car size tires are reduced to rough 3"shredded strips through the Prime Shredder. Rough shred is then recirculated until it can be sent to the Grater via a conveyer.
2.The Grater
Dura-Shred Grater 150: The Grater takes the chips and reduces them to 10mm-12mm. At this point 95%-97% of the steel has been stripped and is removed with our magnet belt as the rubber mulch is transported to the vibratory tables for separation. This will be the end of the mulch producing line. For crumb rubber steel free mulch will be sent via conveyor to the Granulators for further processing.
3.Granulator
Dura-Shred Granulator: The G1 reduces the rubber down to a 5mm-7mm or 10-20 mesh, which is then removed through a screening system. Additional steel and fiber are then removed through an air and vibratory system before being sent to the surge bin for collection.
Scope of Project:
System is designed to produce the following byproducts: Steel, Fiber, Tire Derived Fuel Chips (TDF), Rubber
Mulch, Rubber Powder.
System Capacity:
Capacity for this system is 2.5 metric tons of input per hour.
Crumb Size:
10mm - 14mm Mulch (Can be removed after The Grater)
4mm-6mm and 10 / 20 mesh. (After the Granulators)
Crumb Rubber Purity:
95% Free of Textile.
95% Free of Steel.
95% Free of Stones and other contaminants.
Steel Purity:
92%-94% Contaminant free.
Power:
Power Type: 440V / 3Ph / 60Hz
Total Kilowatts: 607
Estimated Power Usage Per Hour of Operation: *** $65.56
***Based on a price of $018 per kilowatt hour.
Proven Design and Technology.
A quality system with at an affordable price!
Fully Automated via 1 centrally located touch screen control panel.
Backed with one of the best Warrantees in the industry
Service of us
The production of all products are follow ISO9001:2008 organization system, from raw material processing to assembe and finally test running. even the packing, and delivery. Also we track the use of machine,installation, products producing technical ect.
All we do is for longterm cooperation , " CREATE TURST" !