China CNC Rebar Cage Making Machine, Find details about China Cage Making Machine, Cage Welding Machine from CNC Rebar Cage Making Machine
CNC Rebar Cage Making Machine
The intelligent rebar cage welding machine adopts Mechanical patent( Rebar Cage Welding Machine):[201930103234.2] and Electrical patent (Rebar Cage Welding Machine V1.0):[2019SR731729],and its advantages as below:
1.Stepless adjustable speed, fast processing speed and high production efficiency
2.Presetting mechanism is adjustable, the straightening range is wide, 6-12 mm threaded steel straightening
3.The feeding mechanism is supported by rolling cage, which can rotate flexibly to arrange the steel bars evenly on the steel cage
4.The traveling mechanism adopts bevel gears, which can rotate smoothly.
5.The bottom beam is made of H steel, which is strong and durable
6.Hydraulic lifting can lift automatically and bear great strength
Model | ZHLB (Frequency Conversion)/ ZHLS (Servo) -1500 | ZHLB (Frequency Conversion)/ ZHLS (Servo) -2000 | ZHLB (Frequency Conversion)/ ZHLS (Servo) -2500 | ZHLB (Frequency Conversion)/ ZHLS (Servo) -3000 |
Cage Diameter(mm) | 500-1500mm | 800-2000mm | 800-2500mm | 800-3000mm |
Cage Length(m) | Standard 12 meters, Customized | |||
Cage Maxinum Weight | 4500Kg | 6000Kg | 8000Kg | 8000Kg |
Horizontal Rebar(mm) | Ф16-Ф32mm | Ф16-Ф32mm | Ф16-Ф32mm, Maxi 36mm | Ф16-Ф32mm, Maxi 36mm |
Winding Rebar(mm) | Ф6mm-Ф12mm | |||
Wingding Rebar Distance | 50mm-500mm | |||
Welding Method | Carbon dioxide shielded welding | |||
Hydraulic station pressure | 16MPa | 16MPa | 16MPa | 16MPa |
Voltage | 380v 50HZ | 380v 50HZ | 380v 50HZ | 380v 50HZ |
Power Consumption(KW/h) | 8kw | 15kw | 15kw | 15kw |
Power | 11.2kw | 14.2kw | 22kw | 28.5kw |
Weight | 10769kg | 14317kg | 15000kg | 15612kg |
Dimension | 27000mm*1900mm*2400mm | 27000mm*2500mm*3000mm | 27000mm*2900mm*3400mm | 27000mm*3500mm*4000mm |
Product Introduction
1. Full automatic feeding device to speed up loading and penetration.
2. The automatic wire feeding mechanism can adjust the spacing of Stirrup on line, and the molding quality is high.
3. Positive and negative wheel straightening mechanism with high precision and long life
4. Automatic cage design to avoid bending due to self weight during welding.
5. Semi/ full automatic welding can be freely selected. The solder joints are accurate, high quality and fast welding speed.
6. The disc is installed with live link design, so that the turntable can be changed quickly.
7. Frequency control gear chain track, high accuracy, truly mechanized.
8. Imported PLC and inverter control, high stability
Functional characteristics
1. It can complete the welding work of single reinforcement, single stirrups, double stirrups, single reinforcement bars and double main reinforcement double stirrups.
2. The feeding part adopts the fixed loading rack. The feeding is simple and fast, and the efficiency is more than 50% higher than that of the similar products.
3. In the process of making cage, the cage device can automatically raise the reinforcing bar cage, prevent the deformation of the reinforcement cage, make the positive frequency of the product reach 100%, and facilitate the work of unloading cage.
Machine Used On Construction Site
Design process characteristics
1. The equipment rack is designed with steel structure principle, beautiful, good stability and high strength.
2. The whole machine adopts modular design, and the on-site assembly is simple and fast. The installation work can be completed in only 2 days, and the installation efficiency is increased by 200%.
3. The flange design is made of seamless tube cold bending, which greatly reduces the weight, reduces the inertia of 50%, saves energy and saves energy.
4. Flexible die ring and cross bar installation design can be flexibly replaced according to different pile foundation specifications, which is economical and applicable.
5. The flexible design of the stiffened tube, the fastening of the stiffened tube is tightened and the replacement is more convenient.
6. The servo motor is adopted to ensure the overall size of the product cage.
Advantages of technical data
1. The two models can complete the fabrication of 800mm-1500mm, 800mm-2000mm arbitrarily sized bored pile foundation reinforcement cage.
2. The equipment can process the largest 30m steel cage at one time.
3. High precision servo drive, the pitch can be adjusted at any 50-300mm, and the pitch error can be within 5mm.
4. The cage speed is up to 3.5r/min, and the speed can be adjusted according to the actual situation.
Characteristics of control system
1. Selection of domestic or international famous brand components
2. PLC has 128K program capacity, processing speed of 0.02 ~ 0.05 s, speed of 10000 steps in 1ms, RS232 and RS485 communication port, and 2 databases.
3. The man-machine interface supports multiple languages; U disk data backup function; dual port independent communication.
4. The digital control servo system has the speed and frequency response of more than 400Hz, and the speed fluctuation rate is <0.03. It has the function of RS485/RS232 communication and can communicate with PLC in real time.
Process features of durable parts
The straightening wheel adopts high quality high carbon chromium bearing steel and adopts the heat treatment technology of precision bearing. The performance of the straightening wheel is more than 50% higher than that of the similar steel.
Process characteristics of parts processing
With many automatic intelligent laser cutting centers, multiple automatic welding robots, hundreds of precise vertical and horizontal machining centers, the high precision machining of parts is achieved, the exchange rate is one hundred percent.
Processing process of steel cage rolling welder
Organization table of equipment
NO | Name | Qty | Unit | Remarks |
1 | Longitudinal reinforcement frame | 1 | set | The five reinforcement frames form a whole through the connecting shaft and rotate together with the fixed disk. |
2 | Fixed turntable | 1 | set | The diameter of the reinforcing cage can be adjusted by rotating with the reinforcement frame. |
3 | Welding mechanism | 1 | set | Carbon dioxide gas shielded welding, automatic welding |
4 | Stirrup rack | 1 | set | The maximum bearing weight 2 tons. |
5 | Moving turntable | 1 | set | It can move at the same time of rotation, and achieve different pitch of stirrups according to the setting procedure. |
6 | Cage device | 4 | set | The power adopts the hydraulic mode and the action is automatic control |
7 | Electrical control system | 1 | set | Control the work of the whole set of equipment and set the working parameters Other components also use high quality brand products |
8 | Hydraulic system | 1 | set | Hydraulic components with high quality brand |
9 | Random vulnerable parts | 1 | set | Common damage parts, tools and longitudinal reinforcement positioning dies |
Packaging & Shipping
1. The spare parts and control cabinet will be loaded in wooden box.
2. The main machine is nude packing or plastic packing.
3. Also can do as customer's request.
We provide you with full advisory services and discuss the matter with you thoroughly in order to find the best solution. To this end, you select the appropriate service modules from our well-conceived range in order to tailor the service features exactly to your particular requirements.
Güdel develops, manufactures and assembles worldwide in its own factories and has its own local service teams, which enables us to provide rapid response times in order to maintain the maximum operational availability of your installation
Certifications
With the company's development and growth, to solve the short supply of products, Henan Yongyitongfeng Intelligent Technology Co.,Ltd invested RMB150,000,000.00 to build a modernized new factory in Shangji Industrial Park,
Xuchang City, Henan Province.The new factory covers 33000 square meters, has a 5-floor independent office building, combining R&D, purchasing, finance, administration, Sales, Exhibiting, receiption together.
Main Products
Rebar Processing Machinery (Rebar BenderRebar CutterRebar StraightenerCNC Rebar Stirrup BenderCNC Rebar Shearing LineCage Welding MachineCNC Rebar Bending Center)
FAQ
Q: What's the producing time and delivery time?
A: About 10-15 working days.
Q: What's the MOQ?
A: 5 pcs. For sample order, 1 pc is OK, there's extra port and delivery charges.
Q: What's the departure port?
A: Usually Shanghai port, Guangzhou, Qingdao, Tianjin and other Chinese port is also OK.
Q: What's the packing?
A: Iron Pallet and Polly wooden cases (no fumigation needed)
Q: What's the payment term?
A: T/T, L/C, DP, West union, PayPal .