500KG 1T 2T per batch double paddle type feed mixing production machine in feed factory
Main Product Characteristics of Double Shaft Feed Mixing production machine:1. It is widely used in feed, food chemicals, fertilizer and other industries for the mixing of powder, granular, flake, lump and other materials.
2. It has high mixing speed and short mixing period. Mixing speed is 30-120 seconds/batch.
3. Mixing homogeneity is high, reaching 95%(i.e. CV is less than 5%). Besides, segregation won't happen.
4. Mixing capacity is variable with large effective volume.
5. The bottom-type electric or pneumatic discharging system can assure fast material discharging and less residue wit door shaft chain mechanism.
6. The equipment of return air inlet can help avoid powder leakage, which fully meets the requirement of environmental protection.
7. Compressed air cleaning system can be equipped according to your actual needs, which will minimize the residue amount.
8. Special atomized spraying system customizable. The addition of molasses, oil and other material will be more homogeneous.
9. There are various machine types for your choice, including carbon steel, stainless steel, composite materials, etc.
Technical parameters of Double Shaft feed Mixing production machine for sale:Model | Effective volume(m3) | Each batch loading(kg) | Each batch mixing time (s) | Uniformity (cv%≤) | Power(kw) |
SSHJ0.5 | 1.5 | 250 | 30--120 | 5 | 5.5 |
SSHJ1 | 1 | 500 | 30--120 | 5 | 11 |
SSHJ2 | 2 | 1000 | 30--120 | 5 | 18.5 |
SSHJ4 | 4 | 2000 | 30--120 | 5 | 30 |
SSHJ6 | 6 | 3000 | 30--120 | 5 | 45 |
PRODUCT Internal Structure DETAILS
Animal feed processing line main processes as following:
Crushing proecss-----Mixing process-----Pelletizing process----Cooling Process-----Packing Process
Raw Materials for Feed Pelletizing
The feed pellets are usually made of corn, brown rice, paddy, sorghum and soybean meal etc.
Material Cleaning Sieving and Accepting Process
By receiving materials, our plant use granule cleaner and flour cleaner to clean the dust and other debris, then magnetic cylinder clean the irons and metal in the materials. After cleaned, materials be sent to next process.Raw Material Grinding ProcessGeneral-purpose products, stable performance, widely used in large andmedium-sized feed, food processing enterprises of raw materials crushed.
The machine uses direct drive, scientific and reasonable hammer arrangement, hammer sieve clearance, finished fineness uniform. Crushing chamber second strike technology. Selection of imported high-quality bearings, low operating temperature.
A variety of screen size optional, quick open door mechanical and elastic pressure screen mechanism, for screen fast, easy operation and maintenance.
NSK bearings, SKF bearing, tungsten carbide alloy spray hammer. Bearing temperature display instrument.Feed Material Auto Batching and Mixing ProcessDosing/Batching designs formulations according to the nutritional needs of different animals, using specific device to accurately weigh the various ingredients. Mixing is an operation in which various feed ingredients are metered and blended under external forces to form a uniform distribution. This process adopts two batching scale and a number of batching bins, of which the micro ingredients are manually added equipped with check weigher. After batching of material ingredients is completed, then enter into the mixer for mixing, and finally the material is output through the conveyor and elevator.
Weigh equipment:batching scale, batching accuracy≤3‰.
Mixing equipment:mixer SHSJ2, 1KW, 2000kg per batch, capacity 20-30T/H.
Mixing speed is short, the mixing cycle is short, 30-120 seconds / batch; mixing uniformity is high, CV ≤ 5%, and does not produce segregation;
machine mixing process is moderate, loading variable range;
Expected to meet the environmental requirements; can be equipped with compressed air cleaning system, the residue to a minimum level;
can be customized for special atomization spray system; add molasses , Grease and so more uniform;Feed Pelletizing ProcessDesigned from the CPM models, Europe and the United States box.
The main drive uses high precision gear drive, the output is about 20% higher than the belt drive type.
Selection of imported high-quality bearings, oil seals, to ensure that the machine running efficient, stable, low noise.
Feeder made of stainless steel, by using frequency control motor to ensure that the quality of particles discharged.
Single Conditioner or double conditioners can be choosed, made of stainless steel, to precook raw materials before pelletizing.
The international advanced level of compensation type serpentine spring coupling, with a new structure, compact, safe, low noise, low fault performance.
Ring mold lifting device, gear box gear oil automatic cooling system.Feed Pellet Cooling and Crumbling ProcessFeed Pellet Cooling process
The latest octagonal cooling box design, no cooling dead ends. The use of closed feeder feed, into the air area, cooling effect is significant.
Discharging material evenly and evenly stacked in the cabin.
The use of slide valve reciprocating discharge mechanism, the movement is smooth, reliable, with small residues.
Low energy consumption, easy operation.
After cooling the finished product temperature is not higher than room temperature+3 ºC ~ 5 ºC, suitable for the cooling of granular materials.
Feed Pellet Crumbling Process
Diameter of feed pellet can be customized by the different die mould hole, but length can be also adjusted by the feed pellet crumbler machine. Roller type feed pellet crumbler is the ideal equipment for feed pellet crushing. Double-roller feed pellet crumbler is suitable for crushing feed pellet, such as chicken feed, duck feed and goose feed etc.Feed Pellet Screening and Grading ProcessCombination of the circle, oval, straight three kinds of movement, screening effect is good. Screen ship drive with belt drive, emphasis on balance, low noise.
Screen tail support for the improved elastic support, vibration, low noise. Strengthen the base to ensure a more balanced operation of the equipment.Feed Pellet Packing ProcessHigh-precision weighing indicator, import PLC,high-precision analog load cell composed of weighing control system.
Applicable to materials with poor mobility. In the weighing mechanism, the hopper on the system with a suction port, can effectively control the spill of equipment dust to ensure that the dust concentration in the working environment, and can make the scale of the body pressure to maintain balance with the outside world, to avoid the air flow weighing accuracy influences.
Packing accuracy: 0.1% Packing range:5-50kg / bagAutomatic PLC Control SystemWith the automatic PLC control system, the animal feed processing line is with high efficiency and convenient operation.
1.Full automation of the complete production line
2.Constant product quality at a high throughput rate
3.Lower manpower requirements, less time cost
4.Better monitoring of the production process Packing and shippingThe Double Shaft feed Mixing process machine for sale would be covered by plastic, and then packed in standard ply wooden package for exporting.
Our Services 1 | We provide 1 year guarantee with life-time service. |
2 | We provide English manual and video for operation |
3 | If required, we could send technicians for installation and commissioning, training. |
4 | Any problem in operation or others about the machine, you can contact with us we will give solution in 24-48 hours. If big problem, we can send technician to customer's local place. |
Contact information:If you have interest in this Big capacity automatic animal Feed mixing production machine with pneumatic type discharger, kindly please contact us and send inquiry below