10KV, 35KV Tangent transmission& distribution monopole


This photo refers to our 10KV, 35KV, 110KV tangent transmission pole. Tangent transmission poles type is most commonly used on a transmission line and used on relatively straight portions of the transmission lines, especially for utility poles. Because the conductors are in a relatively straight line passing through them, tangent transmission pole are designed only to handle small line angles (changes in direction) of 0-20 degrees. Tangent transmission poles are usually characterized by suspension (vertical) insulators, which support and insulate the conductors and transfer wind and weight loads to the structures.
 

In our pole, 10KV, 35KV and 110KV transmission line together use one pole; 10KV and 35KV refer to double circuits, and 110KV single circuit. This type of pole often used in city power transmission grid, with little space, economic and lower cost. In our china, this pole consist at least two sections, even more sections and connected by flange, height from 15m to 25m, even higher.
 
 
Our 10KV, 35KV and 110KV Tangent transmission monopole can be manufactured as one large piece, or as several small pieces which fit together. Now MEGATRO can produce distribution pole with some type as follow:

(1) Flange connection
(2) Slip joint
(3) Step type
(4) Stagger type
(5) Others

MEGATRO can optimize design, to set a compact, narrow base, the pole design not only advanced but practical, with an emphasis on economic rationality to ensure safe and reliable operation. Today, with over 10 years of experience and our commitment to excellence, MEGATRO remains an industry leader in the manufacture and design of steel tubular & monopole structures for all Highway, Municipal, Custom, telecom, lighting and electric Utility applications. MEGATRO has a complete staff of professional engineering personnel trained in the PLS Pole program and three different manufacturing processes for producing steel towers, poles and other supports. We utilize the latest versions of PLS-CADD, PLS-POLE, TOWER, AutoCAD and other CAD software. To meet the expectation, we produce shop drawings, components list and full production documentation, and even complete 3D models that facilitate the elimination of all design and drawings errors generated on the drawings. Another advantage is our 3D design and loading & design report, and can optimized the design and save cost for our clients.

The monopole structure shall be designed according to load combinations given as per IEC 61936-1 and as illustrated below:
Normal loads
1 Dead weight load
2 Tension load
3 Erection load
4 wind load
 
Exceptional loads
1 Switching forces
2 short-circuit forces
3 Loss of conductor tension
4 Earthquake forces

MEGATRO is fully equipped and qualified to carry out Design Engineering services which includes:
√ Overhead Transmission line steel tower & Telecom steel tower
   Basic Design and Analysis
√ Shop Erection Drawings
√ As-Built Drawings
 
MEGATRO performs in-house design activities specializing in electrical overhead transmission &telecom tower steel works, which include wind and earthquake loading, static analysis, stress analysis by finite element methods and fatigue.
Our Engineering Department is boasting of highly qualified engineering who are conversant with international codes and standards. The work is carried out with extensive use of CAE/CAD via a large of computer network. The computer hardware & drafting software are liked to the CNC workshop equipment for downloading of information thereby eliminating error and saving valuable production time.

Moreover, MEGATRO is one of the few manufactures who assemble a face of 10KV, 35KV and 110KV Tangent transmission monopole. This attention to quality may not be the cheapest process but it does insure every tower meets our high standards of quality. And it helps to reduce on-site construction cost due to mismatched assemblies. MEGATRO 10KV, 35KV and 110KV Tangent transmission monopole systems can accommodate a variety of cross-arm and other accessories. After fabrication 10KV, 35KV and 110KV Tangent transmission monopole is delivered to the galvanizing facility to be Hot DIP Galvanized. Towers are processed through the facility by Caustic Cleaning, Pickling, and then Fluxing. These strict procedures insure years of maintenance free towers. Even we take secondary finish for client again, which as duplex surface treatment.     
 
Other information:  
Availability size: Based on the customer's requirements.
Material: Chinese material or as per clients requirement
Package: Both parties discuss before delivery
Port of Loading: Qingdao Port
Lead Time: One month or based on the customer's needs
Minimum order: 1 set
Fabrication standard: Chinese Standard or other standard which client accepted

Steel grades
POLE SHAFT: Chinese steel Q345B, which same to ASTM A572 GR50
Other webs, bracing and not stress plate and angle steel: Chinese Q235B, which same to ASTM A36
Plates: Chinese steel Q345B, which same to ASTM A572 GR50
Bolts: Chinese grade 6.8 and 8.8, which similar to ASTM A394
A) Dimension and tolerance for angle are according to GB/T1591-1994, similar to EN 10056-1/2
B) Hot DIP galvanization in accordance with GB/T 13912-2002, which similar to ASTM A 123
C) The welding will be performance in accordance with AWS D1.1 or CWB standard

APPLICABLE STANDARD AND CODES
All towers and poles manufactured and design shall be generally in accordance with latest revision of the following standards except where specifically directed otherwise.
General
IEC 60050 (151)                         International Electro-technical Vocabulary
                                       Part 51 Electrical and Magnetic Devices
IEC 60050 (601)                      Chapter 601: Generation, transmission and distribution of electricity-General
IEC 60050 (601)                    Chapter 601: Generation, transmission and distribution of electricity-Operation
IEC 60059                              IEC standard current ratings
Chinese Standard
 
 
American Standards: 
DIN VDE 0101                       -  Isokeraunic Level
VDE 0201                              - Climatic and environmental   conditions
CVDE 0210                           -  Minimum safety factors under    simultaneous working loads
ISO R898 Mechanical Properties of Fasteners
BS EN ISO 1461:1991 - High dip galvanized coatings on fabricated iron and steel articles. Specifications and standards
A) BS 5950: Welding Terms And Symbols
B) BS 729: Hot - Dip Galvanised Coating On Iron And Steel Articles
C) BS 2901: Filler Rods And Wires For Gas Shielded Arc Welding: Part 1 Ferritic Steels
D) BS 3692: ISO Metric Precision Hexagon Bolts, Screws And Nuts
E) BS 4360: Weldable Structural Steel
F ) BS 5135: Metal - Arc Welding Of Carbon And Carbon Manganese Steel
G) BS 5950: Part 1: Code Of Practice For Loading Latticed Tower & Masts
Part 2: Guide To The Background And Use Of Part 1"Code OF Practice For Loading"
Part 3: Strength Assessment of Members
H) DD 133 (1986): Code Of Practice For Loading Latticed Tower & Masts
I) BS 4592 (1987): Part 2: Specification For Expanded Metal Grating Panels
J) BS 4592 (1977): Code Of Practice For Protective Coating Of Iron And Steel Structure Against Corrosion
K) BS 4190: Bracing & Flanged Bolts
L) BS 4190: Rolled Steel sections, Flats & Plates
 
If any special requirement, we can design and discuss with client.