Supply Cutting Fluid Filter System
China Supply Cutting Fluid Filter System, Find details about China Cutting Fluid Filter Equipment, High Carbon Steel from Supply Cutting Fluid Filter System
Basic Info.
Model NO.
JNQXY
Trademark
FL
Origin
China
HS Code
84212990
Model NO.
JNQXY
Trademark
FL
Origin
China
HS Code
84212990
Product Desciption
Cutting fluid filter equipment
Product model: JNQXY
Body material: High carbon steel, can be customized according to customer demand
working principle: /
Applicable products: cutting fluid
Product introduction
1, Scope of application
Purify the cutting fluid in the processing workshop of the processor. The used cutting fluid is filtered, sterilized and deodorized to remove the oil, solid particles and other mechanical impurities in the cutting fluid, so as to meet the requirements of machining lathe.
According to the actual working conditions of your company, the thick floating oil is formed due to the penetration of guide oil and grease during the use of cutting fluid, and a large number of powder and particle impurities are produced in the process of cutting. Therefore, a large number of anaerobic bacteria and other harmful bacteria breed, which makes the cutting fluid stink and deteriorate. The replacement and treatment of waste cutting fluid bring a lot of inconvenience to the production, endanger the health of workers, increase the production cost of enterprises and so on.
2, Problem solving
2.1 removal of oil slick
2.2 filtering impurities
2.3 deodorization, sterilization and disinfection
2.4 extending the service life of cutting fluid
2.5 improve the cleanliness of cutting fluid
2.6 reduce tool loss and improve accuracy
3, Technical requirements
3.1 fast oil-water separation is carried out by vacuum negative pressure, and the filtration efficiency of cutting fluid treated by cutting fluid purification equipment is more than 95%;
3.2 through the ozone generation device, it can effectively kill a large number of anaerobic bacteria and other organic bacteria in the cutting fluid while filtering, effectively improve the odor of the cutting fluid, reduce the bacterial content and the operating environment of the workshop;
3.3 through the filter element filtration system, the filtered cutting fluid does not contain aluminum chips, oil sludge and other suspended solid impurities, so as to ensure that the circulating filter outlet cutting fluid meets the machine use standard;
3.4 according to the accuracy requirements of the actual working conditions of the user, the corresponding filter element can be replaced by itself, and the equipment is equipped with the corresponding impurity filtering system·
3.5 according to the actual working conditions of customers, the processing capacity is divided into 700L / h, 1200L / h and others; The flow can be customized according to the requirements of the user department;
3.6 the quality of the cutting fluid processed by the purification equipment is stable, the effective components in the cutting fluid are not damaged, the deodorization and sterilization are high, and the safety performance is high, so as to ensure that the circulating filtration meets the machine use standard;
3.7 the cost of consumables of cutting fluid purification equipment is low, and the maintenance is convenient;
3.8 it can effectively remove oil slick, mold and particles, and the environment is not malodorous;
3.9 greatly reduce the stop time caused by cutting fluid change;
3.10 the tool loss is reduced and the accuracy is improved;
3.11 the equipment is easy to move, energy saving and environmental protection, easy to consume, low cost, easy to operate and maintain;
3.12 safe and reliable, in line with the national equipment safety standards, with automatic safety alarm function.
4, Equipment structure
4.1 liquid inlet system
4.1.1 vacuum negative pressure siphon
The liquid feeding system directly presses the cutting fluid into the water tank through the vacuum negative pressure, so as to avoid the difficult separation of the oil slick and the cutting fluid after the fusion due to the mechanical mixing outside the pump or the pumping fluid. The cutting fluid is directly fed into the water tank through the most direct, simplest and most efficient way, so as to better remove the separated oil slick and impurities;
4.1.2 liquid level balance of inlet and outlet
The mechanical floating ball is placed in the liquid inlet system. When the liquid siphons into the hydraulic cylinder, the liquid inlet device is linked with the liquid outlet level to automatically adjust the liquid inlet flow. When the corresponding liquid level value is reached, the linkage system automatically controls the liquid inlet and outlet flow and flow rate to maintain the liquid level balance and ensure the efficient and stable operation of the equipment;
4.1.3 separation of primary oil and water
The liquid inlet system can balance the liquid level effectively and realize the separation of oil and water in the primary layer;
4.2 oil water separation system
4.2.1 oil water separation
The oil-water separation system is connected with the upper and lower parts of the water inlet system; The cutting fluid in the system can quickly open the oil-water interface, accelerate the oil-water separation, and improve the efficiency of oil-water separation;
4.2.2 liquid boundary induction
Several groups of different liquid level sensors and interface sensors are set in the separator, which are used to sense the oil slick interface, automatically sense the liquid level distance, and control the oil pump to extract the oil slick. When the oil slick in the separator reaches the set liquid level, the induction signal is transmitted to the control liquid level, the oil pump automatically starts to extract the oil slick, and automatically extracts three fourths of the oil slick through the liquid level sensing setting, When the floating oil reaches the set level, the oil pump stops working, and the liquid level is controlled to close, so as to remove the floating oil efficiently;
4.2.3 drainage
The separators with different specifications, sizes and thicknesses are obliquely locked at the side and bottom of the separator, which are used to drain and overflow a small amount of floating oil, so as to ensure that the purity of separated floating oil is improved and the water content is reduced;
4.3 buffer device
A buffer device is set at the bottom of the water tank to make the water flow in the expected direction and form a parabolic trend. During the process of water flow, the separated floating oil is flushed and stored in the de floating oil system to make the floating oil separation more thorough; The denser and more accurate the buffer device is, the better the filtration effect is;
4.4 return water pipeline
The design of return water pipeline is exquisite, and the liquid is pumped out by multistage centrifugal pump;
4.5 impurity filtration system
4.5.1 primary impurity filtration
The design of multi-stage impurity filtering device, primary device: stainless steel wire mesh filter basket, filtration accuracy of 100 microns, in the liquid into the system before the primary impurity filtering, filter basket design disassembly convenient, detachable can be cleaned, later no need to replace consumables;
4.5.2 rear fine filtration, replaceable configuration
Second stage filter: special stainless steel wire mesh filter basket, filter precision of 10 microns, detachable and cleanable, no need to replace consumables in the later stage; The disassembly is simple, convenient and fast;
It can be equipped according to the actual working conditions of users, and the precision can be selected (1-10 micron high precision filter bag)! According to the user's requirements and actual working conditions, the impurity removal configuration can be customized;
4.6 ozone generator
Ozone is generated by high-pressure ozone generator, which can effectively realize deodorization, disinfection, sterilization, remove odor, effectively improve the odor of cutting fluid and reduce bacteria content, improve the quality of cutting fluid, and improve the operating environment of the workshop;
4.7 aeration device
Through the aeration device with the ozone generation device, the ozone gas evenly diffused into the liquid, sterilization and deodorization more thorough!
4.8 characteristics
There is no mechanical or pump stirring in the whole water purification process, which makes the separated floating oil and impurities more thorough, and the reuse is cleaner, and the cleanliness and effect are higher than similar products;
Product model: JNQXY
Body material: High carbon steel, can be customized according to customer demand
working principle: /
Applicable products: cutting fluid
Product introduction
1, Scope of application
Purify the cutting fluid in the processing workshop of the processor. The used cutting fluid is filtered, sterilized and deodorized to remove the oil, solid particles and other mechanical impurities in the cutting fluid, so as to meet the requirements of machining lathe.
According to the actual working conditions of your company, the thick floating oil is formed due to the penetration of guide oil and grease during the use of cutting fluid, and a large number of powder and particle impurities are produced in the process of cutting. Therefore, a large number of anaerobic bacteria and other harmful bacteria breed, which makes the cutting fluid stink and deteriorate. The replacement and treatment of waste cutting fluid bring a lot of inconvenience to the production, endanger the health of workers, increase the production cost of enterprises and so on.
2, Problem solving
2.1 removal of oil slick
2.2 filtering impurities
2.3 deodorization, sterilization and disinfection
2.4 extending the service life of cutting fluid
2.5 improve the cleanliness of cutting fluid
2.6 reduce tool loss and improve accuracy
3, Technical requirements
3.1 fast oil-water separation is carried out by vacuum negative pressure, and the filtration efficiency of cutting fluid treated by cutting fluid purification equipment is more than 95%;
3.2 through the ozone generation device, it can effectively kill a large number of anaerobic bacteria and other organic bacteria in the cutting fluid while filtering, effectively improve the odor of the cutting fluid, reduce the bacterial content and the operating environment of the workshop;
3.3 through the filter element filtration system, the filtered cutting fluid does not contain aluminum chips, oil sludge and other suspended solid impurities, so as to ensure that the circulating filter outlet cutting fluid meets the machine use standard;
3.4 according to the accuracy requirements of the actual working conditions of the user, the corresponding filter element can be replaced by itself, and the equipment is equipped with the corresponding impurity filtering system·
3.5 according to the actual working conditions of customers, the processing capacity is divided into 700L / h, 1200L / h and others; The flow can be customized according to the requirements of the user department;
3.6 the quality of the cutting fluid processed by the purification equipment is stable, the effective components in the cutting fluid are not damaged, the deodorization and sterilization are high, and the safety performance is high, so as to ensure that the circulating filtration meets the machine use standard;
3.7 the cost of consumables of cutting fluid purification equipment is low, and the maintenance is convenient;
3.8 it can effectively remove oil slick, mold and particles, and the environment is not malodorous;
3.9 greatly reduce the stop time caused by cutting fluid change;
3.10 the tool loss is reduced and the accuracy is improved;
3.11 the equipment is easy to move, energy saving and environmental protection, easy to consume, low cost, easy to operate and maintain;
3.12 safe and reliable, in line with the national equipment safety standards, with automatic safety alarm function.
4, Equipment structure
4.1 liquid inlet system
4.1.1 vacuum negative pressure siphon
The liquid feeding system directly presses the cutting fluid into the water tank through the vacuum negative pressure, so as to avoid the difficult separation of the oil slick and the cutting fluid after the fusion due to the mechanical mixing outside the pump or the pumping fluid. The cutting fluid is directly fed into the water tank through the most direct, simplest and most efficient way, so as to better remove the separated oil slick and impurities;
4.1.2 liquid level balance of inlet and outlet
The mechanical floating ball is placed in the liquid inlet system. When the liquid siphons into the hydraulic cylinder, the liquid inlet device is linked with the liquid outlet level to automatically adjust the liquid inlet flow. When the corresponding liquid level value is reached, the linkage system automatically controls the liquid inlet and outlet flow and flow rate to maintain the liquid level balance and ensure the efficient and stable operation of the equipment;
4.1.3 separation of primary oil and water
The liquid inlet system can balance the liquid level effectively and realize the separation of oil and water in the primary layer;
4.2 oil water separation system
4.2.1 oil water separation
The oil-water separation system is connected with the upper and lower parts of the water inlet system; The cutting fluid in the system can quickly open the oil-water interface, accelerate the oil-water separation, and improve the efficiency of oil-water separation;
4.2.2 liquid boundary induction
Several groups of different liquid level sensors and interface sensors are set in the separator, which are used to sense the oil slick interface, automatically sense the liquid level distance, and control the oil pump to extract the oil slick. When the oil slick in the separator reaches the set liquid level, the induction signal is transmitted to the control liquid level, the oil pump automatically starts to extract the oil slick, and automatically extracts three fourths of the oil slick through the liquid level sensing setting, When the floating oil reaches the set level, the oil pump stops working, and the liquid level is controlled to close, so as to remove the floating oil efficiently;
4.2.3 drainage
The separators with different specifications, sizes and thicknesses are obliquely locked at the side and bottom of the separator, which are used to drain and overflow a small amount of floating oil, so as to ensure that the purity of separated floating oil is improved and the water content is reduced;
4.3 buffer device
A buffer device is set at the bottom of the water tank to make the water flow in the expected direction and form a parabolic trend. During the process of water flow, the separated floating oil is flushed and stored in the de floating oil system to make the floating oil separation more thorough; The denser and more accurate the buffer device is, the better the filtration effect is;
4.4 return water pipeline
The design of return water pipeline is exquisite, and the liquid is pumped out by multistage centrifugal pump;
4.5 impurity filtration system
4.5.1 primary impurity filtration
The design of multi-stage impurity filtering device, primary device: stainless steel wire mesh filter basket, filtration accuracy of 100 microns, in the liquid into the system before the primary impurity filtering, filter basket design disassembly convenient, detachable can be cleaned, later no need to replace consumables;
4.5.2 rear fine filtration, replaceable configuration
Second stage filter: special stainless steel wire mesh filter basket, filter precision of 10 microns, detachable and cleanable, no need to replace consumables in the later stage; The disassembly is simple, convenient and fast;
It can be equipped according to the actual working conditions of users, and the precision can be selected (1-10 micron high precision filter bag)! According to the user's requirements and actual working conditions, the impurity removal configuration can be customized;
4.6 ozone generator
Ozone is generated by high-pressure ozone generator, which can effectively realize deodorization, disinfection, sterilization, remove odor, effectively improve the odor of cutting fluid and reduce bacteria content, improve the quality of cutting fluid, and improve the operating environment of the workshop;
4.7 aeration device
Through the aeration device with the ozone generation device, the ozone gas evenly diffused into the liquid, sterilization and deodorization more thorough!
4.8 characteristics
There is no mechanical or pump stirring in the whole water purification process, which makes the separated floating oil and impurities more thorough, and the reuse is cleaner, and the cleanliness and effect are higher than similar products;
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