China Zigzag Servo Feeder Circle Blanking Line, Find details about China Zigzag Servo Feeder, Uncoiler Straightener from Zigzag Servo Feeder Circle Blanking Line
Machine main feature
1. High efficiency:
The highest speed comes to 60 times/min.
2. Scrap reductiom :
The minimum distance between disk to disk and disk to the strip edges came to 2mm , and the blanking path can be multi shifted, according to 60 degree angle calculation, every shift can save 7% of the material. When the size of the disks are different , you just have to change arrangement angle, improving the utilization rate of materials(refer to the following picture).
3.Avoid any futher working phase
Since it can be blanked the whole width of the strip, with this technology is therefore possible to reduc further working phase, such as the reduction of the coil into coils of smaller width (=slitting), which are usually applied in the disk production and represent both further costs and the possibility of damaging the coil surface (especially with aluminium)
4.Flexibility
low down times:
when change the production size (diameter), only change die and change the setting of the HMI.
Wide production range:
The same line can blank different material, without any change or modification. The disk layout setting in the strip is no limit. Any punching path can be set by user.
5. fully automatic control, saving human resources:
The production line in operation, only need one staff to operate the electric control cabinet. The operator just has to input the data, the line will be run automaticly.
Machine main specification
COIL
Max width of material 1500 mm
Max external diameter of material 1600 mm
Min internal diameter of material 450 mm
Material: Stainless Steel
Max weight of coil:<10ton (can be customized)
Thickness: 0.2~4.5mm
DECOILER CAPACITY - 10tons (can be customized)
Min. closed Ø 450mm (can be customized)
Max. open Ø 530mm (can be customized)
Main configure
Item | Machine | Description | Model | Brand | Original | Qty |
1 | Loading car | Oil tank | Φ125*350 |
| Taiwan | 1 |
motor | 1.5KW |
| Taiwan | 1 | ||
2 | Uncoiler | Uncoiler | Φ100*150 |
| Taiwan | 1 |
Bearing | 24028 | NSK | JAPAN | 1 | ||
Bearing | 24030 | NSK | JAPAN | 1 | ||
Motor | 7.5KW | YASKAWA | JAPAN | 1 | ||
3 | Straightener | Straightener roller | Φ40*1500 | AN STEEL | CHINA | 7 |
Bearing | 6210 | NSK | JAPAN | 28 | ||
GEAR |
| HONGDA | CHINA | 13 | ||
Electronic ruler |
| Omron | JAPAN | 2 | ||
4
| zigzag Feeder | Servo motor | 5.5KW | YASKAWA | JAPAN | 1 |
Zigzag motor | 7.5KW | YASKAWA | JAPAN | 1 | ||
Gear | C6 |
| TAIWAN | 1lot | ||
Bearing | Ball bearing | NSK | JAPAN | 8 | ||
Liner guide | 50-50mm | HIWIN | TAIWAN | 2 | ||
Ball Screw | 50-50-1300mm | HIWIN | TAIWAN | 1 | ||
Control system |
| YASKAWA | JAPAN | 1 | ||
Control software |
| HAIWEI | China | 1 | ||
Control box |
| HAIWEI | China | 1 | ||
proximity switch |
| Omron | Japan | 10 | ||
5 |
| HMI | 7"colorful | Simens | Germany | 1 |
6 |
| PLC | S200 | Simens | Germany | 1 |
7 |
| Inverter |
| Delta | Taiwan | 1 |
8 |
| Low voltage components |
| Schneider | France | 1 |
9 |
| Switch and button |
| Schneider | France | 1 |
The working site of the producing line
Machine package term
All our machines needed to be transported by sea will be well packed by plywood case, and the case protect machines from damp, moisture, rust etc and strong enough to stand shock, rough handling etc.