90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine

China 90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine, Find details about China Wall Panel Forming Machine, Wall Panel Forming Moulds from 90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine

Customized
Customized
Item
Wall Panel Forming Machine
Panel Length
2440mm-3600mm
Product Width
610mm
Equipment Capacity
30, 000sqm~1, 000, 000sqm Per Year
Machine Features
High Equipment, Low Failure Rate
Panel Usage
Interior Wall /Floor /Exterior/Roof/Ceiling
Steel Plate
Cold-Roll Steel Sheets
Mixer Capacity
1.5/2.0/2/3/4
Injection Way
by Pump
Trademark
OYADE
Transport Package
Bulk Packing
Specification
5containers
Origin
China
HS Code
8474802000
Customized
Customized
Item
Wall Panel Forming Machine
Panel Length
2440mm-3600mm
Product Width
610mm
Equipment Capacity
30, 000sqm~1, 000, 000sqm Per Year
Machine Features
High Equipment, Low Failure Rate
Panel Usage
Interior Wall /Floor /Exterior/Roof/Ceiling
Steel Plate
Cold-Roll Steel Sheets
Mixer Capacity
1.5/2.0/2/3/4
Injection Way
by Pump
Trademark
OYADE
Transport Package
Bulk Packing
Specification
5containers
Origin
China
HS Code
8474802000
90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine
Project requirement                                                                                     
 
Production capacity and Automatic degree
Annual output 
30000sqm/year to 1million sqm/year 
Forming machine type 
Horizontal type
Mould car Size
3.6M*2M 
Panel size 
Length L:2400~3600mm
Width 610/600
Thickness: 50-220mm 
Automatic degree 
Full automatic or as client requirement 
Plant size 
Plant size
1000~1200sqm ( For the mixer platform: Height not less than 8m, others parts can be shorter)
Stock yard
About 10,000sqm board stock/ per 1500 sqm
Size is for reference, engineer can design a layout according to customer existing land area
Workers 
Mould car ≥15units :about 15-18person 
mould car ≤15units :about 5- 10person 
Raw material 
Basic Material 
Cement 
Heavy Aggregate
Sand 
Lightweight Aggregate 
EPS particles ( Particle size 3-5mm after forming )
Ceramsite (large than 5mm ),Pumice stone(5-12mm)
Perlite ,Tire pellets,Construction rubbish,Rice husk
Chemical additives
Like forming agent , water reducer ,cellulose ether ect. 

Machinery                                                                                                

Full Automatic Mixing Platform

1.Automatic raw material feeding --metering -mixing system, accurate measurement to ensures proportion stability

2.The Mixer is double -shaft, stable and convenient operation . Beside, the blade is only 3mm to the mixer wall so that can guarantee mixing even.End of shaft has four seal, no oil leakage, no slurry leakage , automatic oil filling maintenance.

4.For big capacity, we will equip second mixer ,thefunction of second time mixer , one is to store the slurry, the other is to shorten the mixing time,so as to increase the production capacity, and the third is to prevent the slurry from solidifying and make the slurry more uniform.

90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine

 

Pumping System

1.We use the pump to cast the slurry into the mould car, in this way, the slurry will be more even
2.Reduce the bubble of the wall panel ,to make sure the flatness of both surface
3.to protect the integrity of the calcium silicate board, ensure the compactness on both sides of the panel
4.It can keep the working platform clear without wasted raw material.

90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine

Full Automatic Mould Car

Automatic open mold, automatic unloading board,automatic flip de-mould. Reduce labor intensity of workers, improve production efficiency, and save labor costs
High-quality carbon steel inner skeleton, high strength and durability of the clapboard,the thickness of the cold-rolled steel plate 1.5 to 2mm)
The steel plate adopts laser cutting processing technology with high dimensional accuracy


90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine


Automatic Unloading Machine

After curing, automatically unloading the wall panel and stacking.
1.We have full automatic demoulding system to reduce the working strength, this is our patent technology, and it is very mature now.
2.Automatic pull out the panel and stack automatically. It can save the labor cost
3.Optimized structural design, using high-strength high-quality carbon steel to meet stringent conditions of use;
4.The turning platform uses double hydraulic cylinders to output power, and the platform is more stable and not easy deform 
(Example: sufficient material consumption is 1.8 tons, weight is 3 tons, 2.4 meters is 4 tons, and 3 meters is 3.8 tons.)
5.The original bottom mold pressure beam structure design, automatic hydraulic compression, convenient and quick operation;

 

Lightweight panel has obvious competitive advantages in the industry


The weight is more lighter
The thickness of wall more thinner
More easy to install, take a modular assembly, saving installation time 
Higher strength, more anti-aging
Higher energy efficiency
More waterproof
The fireproof performance meets the national A standard and it is non-combustible;
Non-toxic, harmless, non-polluting, non-radioactive, it is a green building material

 

Low Operating Risk

1)Long-term and stability advantages: Once a wall material is successfully developed and recognized by the government and society, its market competitive advantage is relatively stable and its operation has a long-term nature."

3)Product production mechanization, higher production capacity, less workers needed, high stability.


 
Panel type                                                                                       
 

Finished panel 

This kind of machine could produce 4 kinds of panel

90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine


 
Project                                                                                           
90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine
 
Application                                                                                         
Recommand Size 
1.Interior wall :90/100mm ,some place can be 75mm 
2.Exteriro wall :≥150mm ,180mm/200/220mm 
3.Roof :75mm 
4.Floor :120mm +each 60mm add a cross bean 
5.Fance wall :75mm 


 

Our Factory                                                                                                

 


90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine

 
90mm Hollow Core Lightweight Concrete Wall Panel Forming Machine