China Casting Steel Large Module Herringbone Girth Gear of Rotary Klin, Find details about China Large Girth Gear, Large Gear from Casting Steel Large Module Herringbone Girth Gear of Rotary Klin
Specification | Machining Scope |
Size | OD Max 16m |
One Piece of Gear: OD Max 13m | |
Assemble Gear: According to drawings | |
Hobbing Modulus | 10-60 |
Milling Modulus | Up to 120 |
Spiral Modulus | 1-15 |
Accuracy Grade | Milling: 6 grade |
Hobbing: 8 grade | |
Material | Alloy steel: 42CrMo4, 34CrNiMo6 etc. |
Carbon steel: C45E, 1030 | |
Carburizing steel | |
Quenched and tempered steel | |
Heat treatment | Quenching & Tempering, Surface Quenching |
Teeth Profile | Spur, Helical, Herringbone, Crown, Spiral, Worm and shaft |
No. | Item | Inspection Area | Acceptance Criteria | Inspection Stage | Certificates |
1 | Chemical Composition | Sample | Material Requirement | When Smelting After Heat Treatment | Chemical Composition Report |
2 | Mechanical Properties | Sample(Test Bar on the Gear Body) | Technical Requirement | After Heat Treatment | Mechanical Properties Report |
3 | Heat Treatment | Whole Body | Manufacturing Standard | During Heat Treatment | Heat Treatment Report Curves of Heat Treatment |
4 | Hardness Test | Tooth Surface, 3 Points Per 90° | Technical Requirement | After Heat Treatment | Hardness Teat Report |
After Semi Finish Machining | |||||
5 | Dimension Inspection | Whole Body | Drawing | After Semi Finish Machining | Dimension Inspection Report |
Finish Machining | |||||
6 | Magnetic Power Test (MT) | Tooth Surface | Agreed Standard | After Finish Gear Hobbing | MT Report |
7 | UT | Spokes Parts | Agreed Standard | After Rough Machining | UT Report |
After Welded | |||||
After Semi Finish Machining | |||||
8 | PT | Defect Area | No Defect Indicated | After Digging After Welded | PT Record |
9 | Mark Inspection | Whole Body | Manufacturing Standard | Final Inspection | Pictures |
10 | Appearance Inspection | Whole Body | CIC's Requirement | Before Packing (Final Inspection) | |
11 | Anti-rust Inspection | Whole Body | Agreed Anti-rust Agent | Before Packing | Pictures |
12 | Packing Inspection | Whole Body | Agreed Packing Form | During Packing | Pictures |