Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry

China Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry, Find details about China Tile, Mining Equipment from Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry

Model NO.
customized
Moh′s Hardness
10
Density
3.01
Volume Wear
0 M3
Abrasive Resistance
Perfect
Open Porosity
Less Than 0.1
Color
Black / Grey
Applicable Industry
Mining Industry
Applicable Machinery
Mineral Transport System
Sic Content
83.66%
Coefficient of Thermal Expansion
4.5K-1*10-6
Acid Alkaline-Proof
Excellent
Bending Strength
280(1200 C)
Product Name
Wear Resistant Ceramic Silicon Carbide Plate for M
Trademark
Newthink
Transport Package
Plywood Box with Foam Inside
Specification
100*150*25mm
Origin
China
HS Code
6903900000
Model NO.
customized
Moh′s Hardness
10
Density
3.01
Volume Wear
0 M3
Abrasive Resistance
Perfect
Open Porosity
Less Than 0.1
Color
Black / Grey
Applicable Industry
Mining Industry
Applicable Machinery
Mineral Transport System
Sic Content
83.66%
Coefficient of Thermal Expansion
4.5K-1*10-6
Acid Alkaline-Proof
Excellent
Bending Strength
280(1200 C)
Product Name
Wear Resistant Ceramic Silicon Carbide Plate for M
Trademark
Newthink
Transport Package
Plywood Box with Foam Inside
Specification
100*150*25mm
Origin
China
HS Code
6903900000
Product Description:

Silicon carbide bricks also called silicon carbide wear plates, silicon carbide lining plates, are a type of component that protects equipment. The use of silicon carbide bricks can reduce equipment wear, vibration and noise, and has the effect of anti-corrosion.

Silicon carbide bricks have high thermal conductivity, good wear resistance, thermal shock resistance, and corrosion resistance, so they are widely used in the industry. The most widely used is used as a wear-resistant liner in mining equipment.


Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry
Hot Sale Sizes:
Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry

Fragmentation experiment:

We conducted a crushing experiment on the silicon carbide plates produced by ourselves. From the 4th floor to the 1st floor, the silicon plates were broken and the fracture surface was observed. The internal material was uniform, with no porosity, no delamination, and uniform density. This is mainly due to the raw materials and technology imported from Germany, both in appearance, internal surface and performance have been greatly improved.

Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry
Technical Parameters:
Test Data
ItemUnitData
Max temperature of applicationºC1380
Densityg/cm³≥3.02
Open porosity%<0.1
Bending strengthMpa250(20ºC)
Mpa250(20ºC)
Modulus of elasticityGpa330(20ºC)
Gpa300(1200ºC)
Thermal conductivityW/m.k45(1200ºC)
Coefficient of thermal expansionK¯1×10¯64.5
Rigidity 13
Acid alkaline-proof Excellent

Silicon Carbide VS Alumina:

Silicon carbide ceramics not only has excellent normal temperature mechanical properties, such as high bending strength, excellent oxidation resistance, good corrosion resistance, high wear resistance and low friction coefficient but also high-temperature mechanical properties (strength, creep resistance) is the best known ceramic materials. Hot pressing sintering, pressureless sintering, and hot isostatic pressing sintered materials, their high-temperature strength can be maintained up to 1600 ºC, is the best high-temperature strength of ceramic materials. The oxidation resistance is also the best among all non-oxide ceramics. Alias emery.

Alumina ceramics is a ceramic material with alumina (Al2O3) as the main body, used for thick film integrated circuits. Alumina ceramics have good conductivity, mechanical strength and high-temperature resistance. The wear life of silicon carbide ceramics is more than 10 times that of traditional steel products and alumina products.


Comparison of wear resistance of silicon carbide products and alumina products:
Sandblasting comparison test (SiC sand)
MaterialVolume reduction
97% alumina product0.0025
Silicon carbide product0.0022

Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry

Silicon Carbide VS Steel:

In many mines and mining processes, the system of powder making, ash slag, dust removal, and slag conveying, the equipment is constantly affected by the friction, corrosion, collision, impact and other factors of the medium during the operation of the equipment. The earliest wear-resistant material that can be used in large quantities is mainly wear-resistant steel, wear-resistant cast iron and other metal materials. After that, the newest silicon carbide products, which is superior to other wear-resistant materials in terms of wear resistance, corrosion resistance, practicability, and economy.

Comparison of wear resistance of silicon carbide products and steel product
Comparison test of 30% SiO2 mud scouring
MaterialVolume loss
45 # steel product25
Silicon carbide products3

Comparison table of other physical and mechanical properties of silicon carbide products and steel products in the mining industry
MaterialStrength
HV
kg/mrn2
Crushing strength
MPs
Surface qualityCeramic layer density
g/cm3
Compressive shear strength
MPa
Resistance to mechanical shockThermal shock resistance
Steel product149411-----
Silicon carbide product1100-1400300-350Smooth3.85-3.915-2015900

Another feature of silicon carbide products used in mines is small operating resistance loss. After testing the resistance characteristics of powder, slag, and ash, the results are as follows:
MaterialAbsolute roughness(△)Absolute roughness(△/D)Clearwater resistance coefficient
Hydraulic conveyingPneumatic conveyingHydraulic conveyingPneumatic conveying
Ordinary steel product0.1190.207.935×1041.343×1030.195
Ceramic-composite product0.1170.1957.935×1041.343×1030.0193

Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry
Industry application:

Silicon carbide plates are widely used in mining, ore crushing, screening, and transportation of high-wear and high-corrosive fluids. They are mainly used in copper mines, gold mines, iron ore, nickel mines and other non-ferrous metal mining equipment, use as a bushing, play a role of high wear resistance. Mine filling, ore concentrate and tailings transportation cause serious wear to the pipeline. The service life of the ore powder transportation pipeline used in the past is less than one year, and the service life of the silicon carbide products can be greatly improved.

Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining IndustryWear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry
Product Packaging:

We have two packaging methods, one is plywood box packaging, and the other is pure solid wood packaging. The pure solid wood packaging box will be certified for fumigation. We will choose the right packaging box according to the product.

The inside of the packing box is filled with foam. Generally, other companies use 2cm foam, but we choose 3cm foam and fix it with chain riveting. The outside is usually wrapped with packing tape to ensure the safety of product transportation.

Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry
Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry

Wear-resistant Product Recommendation:

Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry
Mining Industry Knowledge:

Selection criteria for silicon carbide lined pipes:
According to the nature of the conveyed materials and the different media conditions, it is important to choose products suitable for their own working conditions. When selecting wear-resistant materials, you must first determine your own working conditions, including the hardness of the conveying material, particle size, flow rate, conveying volume, conveying medium, etc., and then select the appropriate wall thickness silicon carbide wear-resistant material according to the specific situation.


Production Process:
Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining IndustryCustomer Visit:
Wear Resistant Ceramic Silicon Carbide Plate, Tile, Slab, Brick, Liner for Mining Industry
FAQ:

Q: Are you a trading company or a manufacturer?
A: We are a manufacturer.

Q: Can you provide technical support?
A: Yes, we can provide technical support, and we can also provide door-to-door service for orders with a value of more than 1 million US dollars.

Q: Do you provide samples? Is it free?
A: We can provide samples. For conventional products, samples are free. Customized samples need to be paid. Buyers need to bear the international express fee.

Q: How long is the delivery time?
A: The stocked products are generally 3-7 days, or the production time is 25-50 days, however, the specific time needs to be based on the order quantity and production scheduling situation.

Q: What's the MOQ?
A: Determined according to the specific situation, if there is inventory, there is no limit.

Q: How to solve the quality problems?
A: If the product is inconsistent with the provided samples or quality problems occur, our company will be responsible for compensation based on sufficient evidence.