6 Roll Reversing Cold Rolling Mill Coil Width 1600mm
The cold rolling mill can work with pickled hot rolled coil of thickness of 6mm, which is rolled into a high-precision cold-rolled steel coil of 0.4-4.5mm after several passes, using a single-stand reversible four-roll UCM cold rolling mill. The work rolls are provided with positive and negative bends, the intermediate rolls are provided with positive bending rolls and twitching, and the uncoiling machine and the front and back of the frame are provided with a tension coiler, a thickness gauge, a laser speedometer, etc., which can realize large tension rolling. Guarantee high-speed and stable production of thin gauge products.
Remark: We can customize the cold rolling mills according to your special requirements.
1.Uncoiler is equipped with CPC automatic centering function, which adopts EMG products from Germany, and improves the centering response speed and position control accuracy.
2.Rolling line adjustment equipment adopts stepwise wedge combination adjustment, and the input roll diameter can quickly and automatically control the stepwise wedge displacement of the oil cylinder drive to the right position, realizing automatic and quick adjustment of the rolling line (company's utility model patent: ZL201120139812.6)
3. Work roll positive and negative bending roll; intermediate roll traverse pre-set, lock, and has positive bending roll control means, bending roll can be controlled separately on one side; roll section cooling roll type adjustment. A variety of plate type control methods can better control the shape of the finished strip.
4.Roll system of the rolling mill, the turning roll, and the oil removal roll bearing adopt air-oil lubrication, which can prolong the bearing's life and reduce oil consumption, pollution and maintenance quantity with high lubrication efficiency.
5.The rolling mill adopts Simens S7-400 programmable controller, DC drive adopts 6RA80 all-digit speed regulating system, and the electric system takes safety protection measures of overload protection, strip breakage protection, emergency cut-off, etc.; the unit is equipped with functions of strip tail automatic deceleration, accurate stopping and multi-point stopping; coiler is equipped with functions of cycle memory, strip length calculation, and jaw accurate positioning.
6.AGC automatic system adopts "S7-400+FM458" structure, which makes the utmost use of the controller and matches the quick response of the high-speed rolling mill.
7.All key components and parts of hydraulic system adopt import components and parts, which improves system reliability.
Material Grade: Q195,08Al,Q235,SPHC,SPHD,SPHE
Mechanical Property: σs≤380 N/mm²
Material Requirements:
1) Strip camber: ≤5mm/2m; tower: ≤5mm
2) Strip passband tolerance: ≤±0.15mm; transverse difference: ≤0.20mm
3) Uniform hardness, and no obvious defects like inclusions, sinkholes or raw edges.
entry thickness: 6 mm
coil width: 1600 mm
coil ID: 508mm
coil weight: 24 t
final thickness: 0.4mm-4.5mm
Finished product precision:
Longitudinal thickness tolerance(rolling at stable speed): <0.005mm(≤0.5mm)
<1.0% (>0.5mm)
Longitudinal thickness tolerance(speeding up or slowing down): <0.01mm(≤0.5mm)
<2.0% (>0.5mm)
Transverse thickness tolerance(rolling at stable speed): <1.5%
Shape tolerance: ≤40I
1.2.2 Main Technical Parameters of the Unit
Rolling mill specification: 1450/400 1750mm
Max rolling pressure: 22000 KN
Max rolling torque:135 KN.m
Max threading speed: 30m/min
Max uncoiling speed: 650m/min
Max rolling speed:1500m/min
Uncoiling tension: 83 KN
Coiling tension: 200~20 KN (I gear V<900 m/min)
115~12 KN(II gear V≥900 m/min)
Max coiling speed: 1550m/min
Single side bending force of the work roll(positive/negative): 625/420 KN
Installed capacity of electric appliances of unit and mechanical equipment
DC: Main motor:1250KW, 4 sets
Entry/exit coiling motor: 1500KW, 2 sets for each
Uncoiling motor: 900KW, 1 set
Installed capacity: 1250KWx4+1250KWx4+900KW=10900 KW
AC: ≈1000 KW
Max lifting part weight: ≈55 t(lower support roll)
Max mounting hardware weight:≈100 t(housing)
Outline dimension of the Unit (length x width x height): ≈23x32x11 m
The Range of Our Main Cold Rolling Mill, Cold Rolling Production Line
Note: we can customize the machine according to your requirements.
Specification of Cold Rolling Mill |
roller Type | 4-roller , 6-roller, 8-roller, 12-roller, 20-roller cold rolling mill. |
Stand Type | single-stand reversible cold rolling mill; tandem cold rolling mill( from 3 stands to 6 stands) |
Size of finished products | Width: from 350-1750mm; Thickness: from 0.1mm to 3.0mm |
Application | our range of products covers all areas of the cold rolling industry, suitable for the production and upstream & downstream sectors of cold-rolled products such as plain carbon steel, stainless steel, alloy steel coil and plate. |
Why Choose Us?
1. Professional Turnkey Solutions to the steel makers including factory design, machine design, manufacturing, installation & commissioning with mechanical, electrical and hydraulic integrated services
2.Customized machine based on the customer's requirements
3. upgrading and revamping service to the used CRM if needed
4. Timely and convenient after-sale service in the spare parts supply and technical support!