Jeans Denim Fabric Blanch Ozone Generator

China Jeans Denim Fabric Blanch Ozone Generator, Find details about China Ozone Generator, Ozone System from Jeans Denim Fabric Blanch Ozone Generator

Model NO.
HY-018
Type
High Pressure Discharge Type
Ozone Capacity
200g/H
Ozone Concentration
100-120mg/L
Air Flow
200 L/Min
Size
99*45*148cm
Net Weight
110kg
Power
2300W
Usage
Food Plant, Grain Warehouse, Cold Room
Life Span
>50000hours
Warranty
1 Year
Other Components
Oil-Free Air Compressor, Freezer
Trademark
Jiahuan
Transport Package
Wooden Case
Specification
304 stainless steel
Origin
China
HS Code
85437099
Model NO.
HY-018
Type
High Pressure Discharge Type
Ozone Capacity
200g/H
Ozone Concentration
100-120mg/L
Air Flow
200 L/Min
Size
99*45*148cm
Net Weight
110kg
Power
2300W
Usage
Food Plant, Grain Warehouse, Cold Room
Life Span
>50000hours
Warranty
1 Year
Other Components
Oil-Free Air Compressor, Freezer
Trademark
Jiahuan
Transport Package
Wooden Case
Specification
304 stainless steel
Origin
China
HS Code
85437099
HY-018 200g/hr ozone generator for denim bleaching 
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Jeans Denim Fabric Blanch Ozone Generator
Jeans Denim Fabric Blanch Ozone Generator


cooling water installation : 
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NoNameModel/ParameterQuantityBrandRemarks
1200 G/H Ozone System 1 set  
1.1Ozone Electric BoxHY-018-200A1 setJiahuanouter
1.3Ozone discharge chamber 1 setJiahuanouter
1.4Electronic flowmeter 1 setJiahuanBuilt-in
1.5Gas flowmeter 1 setJiahuanBuilt-in
1.6Apparatus 1 setJiahuanBuilt-in
1.7Gas pressure regulating valve 1 setJiahuanBuilt-in
1.8Temperature controller 1 setJiahuaninset
1.9Pressure control vale 1 setJiahuaninset
1.10Electromagnetic valve 1 setJiahuaninset
2Air source treatment equipmentStandard configuration   
2.1Oil free air compressorPower:2.4KW,Air flow rate:0.45m3/min , 220v/50hz 1 setOther outer
2.2Freeze drierHMR-7.5P 
0.55kw,37kg,220v/50hz
1 setOther outer
 
Application : 

Introductions:

1,Washing is an important step in the finishing process.
With the development of the times and the renewal of the trend, as a special position in the process of finishing clothes, washing water will play an important role in the textile industry in the future.
Washing water is the use of chemical additives, stone (rubber ball), such as clothing (cloth) drum washing, in order to achieve clean, soft, faded, old and other purposes. In order to achieve a certain effect, you can change the temperature, washing time and the type and amount of chemical raw materials used to meet, after washing clothes will feel, color, visual effects and taking to improve. At the same time, the clothing has shrunk after washing, which makes it difficult to deformation in the use of the process, the size of the relative stability. According to the promoters and the washing effect, I generally can be divided into general cleaning, stone washing, enzyme washing, enzyme stone wash, chemical washing, sand washing, snow wash, rinse, whitening, in addition, for the comprehensive effect above, can be integrated using a different method. As to what kind of washing method is adopted, it depends on the requirements of the guests and the desired results.

 2,Working principle:

The ozone gas generated by the ozone generator is fully contacted with the clothes in the drum of the machine, so as to achieve the disinfection, oxidation resistance, decolorization, fixation, bleaching, pattern, etc..

Ozone is a strong oxidizing gas for all dyeing with super decolorization ability. Ozone can destroy the hair and color groups of these dyes, so as to achieve the decolorization effect. Decolorization of basic dyes 90% need to react for 5 minutes, while the direct dye takes 5-10 minutes. In contrast, azo dyes are more susceptible to oxidation. The basic composition of dyes is azo dyes. 03 of these compounds with reaction time, and as the first ozone hydroxyphenyl methane series pigment phenolphthalein via reversible lactone ring open and closed loop color and pale, which can be used as the indicator. 03 easy to react with alkaline phenolphthalein. Ozone by 1:3 addition reaction in the electron rich C=C key, can cut the skeleton to pigment decolorization.

The application of ozone in denim clothing has been widely used in coastal areas, which can help enterprises to reduce operating costs, reduce the cost of raw steam decolorization, improve the economic efficiency of enterprises. The operation of the device is simple (just put the denim clothing into the special rotary spinning machine, rotating 5-15 minutes to achieve the desired color effect), no two pollution, easy to color, color.

Usually customers need to be in the washing process to remove anti staining in the inner side of the dye for dye jeans, direct contact with the skin is very unreasonable, it is not the practice of environmental protection, so many chemicals are used to handle these dyes; but in effect also produced a series of problems, such as environmental pollution, work the problem of bad environment, worker's personal safety and so on.

It can provide a completely sealed in a safe environment, jeans by ozone; ozone is the source of the air, and after ozone treatment finished, will return to the air in general, ozone in the air in the presence of time is only 25 seconds, it will be converted into oxygen, is environmental protection, is very important to the body and the environment; and after ozone treatment of denim clothing and special visual effects, but also deal with various types of T-shirt;

3,PH Control
  Ozone bleaching, the need to add 1% (to dry pulp) of sulfuric acid, sulfuric acid cargo other organic acid acidification treatment, so that the pulp of PH reduced to less than 4 will be between 2.5-2.0, at this time to achieve the purpose of acidification slurry. It is the removal of OH- radical and the interaction between O3 and OH- in alkaline medium, which can reduce the decomposition of ozone in bleaching process, which is beneficial to ozone oxidation and bleaching.
   
 4,Ozone Dosing
Ozone partial bleaching. The 1 section or 2-3 section can be used in multi stage bleaching! After the ozone section, alkali treatment or clean water washing is carried out, and the reaction product is removed in time to reduce the consumption of bleaching agent. In order to improve the effect of ozone bleaching and reduce the degradation of carbohydrates by ozone, the amount of ozone in each section is more reasonable with 0.5%-1%.
  
  5,Bleaching temperature and time
Ozone has strong oxidation ability, fast reaction speed, and the ozone is not stable enough. Experiments show that in 0-10, the ozone delignification and improve the rate of whiteness has fast enough, the velocity of ozone on the degradation of carbohydrates is relatively low, it is usually at room temperature for ozone bleaching, ozone dosage is about 1%, 5-20 minutes to complete the reaction process of bleaching.

6,Ozone bleaching section in the location of multi bleaching

    The ozone bleaching is difficult to obtain high whiteness, excessive ozone will cause a imposed serious degradation of carbohydrates, produce yellowing after bleaching, so in practical application with O, P, D, and other sections of the appropriate bleaching and bleaching. Taking into account the characteristics of ozone bleaching, before ozone bleaching period as far as possible the use of oxygen bleaching, pulp hardness enters into the ozone bleaching stage when the kappa value should be less than 10, it is best to control the 5-7, followed by alkali treatment, so it is recommended to use OZZP, OPZP and OZPZP bleaching process. If you have sufficient delignification before bleaching or use a lower lignin content of grass, you can choose ZEP, ZPZP, ZOZD and other processes. The Q segment can be added in the multi section of Z and P, which can be separated and removed by chelating agent, which can be used to remove Z and P.
In addition, ozone bleaching can increase the carboxyl content of the fiber, increase the elasticity of the fiber and improve the strength of some mechanical pulp, etc. these phenomena are rare in other bleaching agents.

Jeans Denim Fabric Blanch Ozone Generator
Jeans Denim Fabric Blanch Ozone Generator

 

HOW DOES OZONE WORK ?


1. The principle of ozone sterilization

Ozone (O3) is an allotrope of oxygen. It is a light blue gas with a special odor. Its molecular structure is triangular, with a bond angle of 116°, its density is 1.5 times that of oxygen, and its solubility in water is 10 times that of oxygen. Ozone is a strong oxidant, its redox potential in water is 2.07V, second only to fluorine (2.5V), its oxidation capacity is higher than that of chlorine (1.36V) and chlorine dioxide (1.5V), and it can destroy the decomposing bacteria. The cell wall quickly diffuses into the cell, oxidatively decomposes the glucose oxidase necessary for oxidizing glucose inside the bacteria, and can also directly interact with bacteria and viruses to destroy cells, RNA, and decompose DNA ( Polymers such as DNA, RNA, proteins, lipids, and polysaccharides destroy the metabolic and reproductive processes of bacteria. The killing of bacteria by ozone is caused by the disruption of the cell membrane. This process is called cell dissociation because the cytoplasm is comminuted in water and cells cannot be regenerated under dissipated conditions. It should be pointed out that, unlike hypochlorous acid disinfectants, the bactericidal ability of ozone is not affected by the change of pH value and ammonia, and its bactericidal capacity is 600-3000 times larger than that of chlorine. Its sterilization and disinfection effects occur almost instantaneously. When the ozone concentration is 0.3-2mg/L in water, bacteria can be killed within 0.5-1min.

1 Viruses Ozone has been shown to have a very strong killing effect on viruses. For example, at a concentration of 0.05-0.45 mg/L ozone, the Poloi virus loses its activity within 2 minutes.
2 The cysts were completely removed at a concentration of 0.3 mg/L ozone for 2.4 minutes.
3 Spores Due to the protection of the spore coat, it is 10-15 times more resistant to ozone than the growing bacteria.
4 Fungi Candida albicans and penicillium can be killed.
5 Parasites Schistosoma mansoni was killed after 3 min.


2 Ozone deodorizes water bodies

The substances that generate odorduring the sewage treatment process are mainly composed of carbon, nitrogen and sulfur.
Only a few odor-producing substances are inorganic compounds such as ammonia, phosphorus, and hydrogen sulfide; most of the odor-producing substances are organic compounds such as low-molecular fatty acids, amines, aldehydes, ketones, ethers, and the like. According to the analysis of the influent status of the wastewater treatment plant where I was located, 80% of the influent water is domestic sewage, ie, the content of organic matter is very high, and the content of inorganic compounds is relatively small.
Most of the odor-producing substances are organic compounds, such as low-molecular fatty acids, amines, aldehydes, ketones, ethers, etc. These substances all have active groups, are prone to chemical reactions, are particularly easily oxidized, and have strong ozone. Oxidation characteristics, oxidation of active groups, odor disappeared, so as to achieve the principle of deodorization.
In addition to the odor removal, ozone can also prevent the re-production of odors. This is because the gas generated by the ozone generator contains a lot of oxygen or air, and the odor-producing substances are easy to cause odor in the absence of oxygen, using ozone. Treatment, oxidation and deodorization at the same time, the formation of oxygen-rich environment, can prevent the re-production of odors. The improvement of the sewage treatment environment in the urban sewage treatment plant is still relatively large.


3 Decolorization of water by ozone

With the attention paid to the tap water source environment and the reuse of secondary treatment water for sewers, secondary treatment water destaining has received attention.
As for the color and taste caused by humus, the water color averages 10 degrees. Up to 20 degrees. Such chromas rely on general cohesion sedimentation and sand filtration processes that do not achieve adequate water quality standards, and may even exceed the worst-case criteria. After the ozone treatment, the color can be reduced to less than 1 degree. The reason for the coloring of tap water is that the content of iron and manganese is too much. If these metals are in the free state, the conventional method can be fully removed. If humus is present in the raw water, chromium salts are sometimes formed and it is very difficult to perform conventional treatment. Therefore, color removal is also an important factor in the introduction of ozone treatment.

The decolorization mechanism of ozone: With the vigorous development of molecular biology, microecology will extend the ecology to the molecular level. In fact, whether the protein or nucleic acid molecule is organic, they are all composed of carbon, hydrogen, oxygen, nitrogen and phosphorus or sulfur (C, N, O, N, P, or S). At the same time, the coat of virus is composed of many The protein subunit is composed of shell particles. Each shell particle is linked by non-covalent bonds and is tangled together symmetrically. The protein is composed of multiple chains and the nucleic acid is composed of linked nucleotide chains. Of these, OH, as a whole, is electrically neutral (R-OH), but if viewed from the inside of the group, part of it has more negative charges (such as oxygen atoms) because of this part of the group. (R-OH) has "additional" bonding electrons, so it is negatively charged: the other part has more positive charges (such as hydrogen atoms), and this part of the group lacks bonding electrons, so it is positively charged. If there is another similar group close to each other, positive and negative charges attract each other to generate a weak bond, which is called a hydrogen bond, such as between polypeptide groups or between nucleotide thiol groups and DNA or RNA molecules. The thiol groups in the pair are all likely to form hydrogen bonds. Although a single hydrogen bond is very weak, many hydrogen bonds together to form a tough cell wall in plant cells. Now look at ozone, it is a strong oxidant, high oxidation potential (2.07ev). Any element with high electronegativity can strongly attract electrons, oxidize each other, and restore oneself. Oxidation results in nucleic acid breakdown, protein disintegration, antigen denaturation, negative detection, and chroma fade.

Ozone is Allowed for Direct Contact with Food

August 13, 1999
 - FDA issues 21CFR Part 173.368 giving ozone GRAS approval for use on all meat and poultry products.
December 23, 1999 - FSIS published final rule approving the use of ozone in meat and poultry products.
December 17, 2002 - USDA issues FSIS Directive 7120.1 naming ozone a Safe and Suitable Ingredient Used in the Production of Meat and Poultry Products

Ozone is Approved for Use with Food.
The USDA and FDA have approved ozone as an antimicrobial agent for use with food processing. With regulatory approval, ozone has become a great option for cost-effectively disinfecting food.



why choose us ? 
Guangzhou jiahuan appliance technology co., ltd 
 
Guangzhou jiahuan appliance technology co., ltd established in 2007, with over 150 employees , covering more than 10000m2 , professional making ozone generator and PSA oxygen generator for water treatment and air purification . 
 
Our company consists of six departments : 
Administration section
Production department 
Sales department 
Technical department 
After-sale department 
Develop department 
 
Jiahuan always striving to provide the best service . We push ourselves to stay on the top of the industry and to go above and beyond your expectations. Contact to benefit from our expertise 
 
website : http://madeozone.en.made-in-china.com                                                                                       
Address : NO.2 Hualong road Donghua Industrial area Renhe town Baiyun area Guangzhou China 


Jeans Denim Fabric Blanch Ozone Generator
1.  What is ozone?
Ozone is one of the most powerful oxidants available, destroying bacteria,viruses, mold and mildew in air, water and diverse applications almost instantly and more efficiently than any other technology. Ozone's molecular structure is three oxygen atoms (O3).

2.  Will Ozone hurt me?
Once the ozone concentration fails to meet the hygiene and safety standard, we can notice with our sense of smell and dodge away or take actions to avoid further leakage. So far there is no one death reported caused by ozone poisoning.

3. Why is ozone a green technology?
Ozone is a green technology with many environmental benefits. It reduces our dependence on traditionally used, harmful chemicals such as chlorine and eliminates their hazardous disinfectant by-products (DBPs). The only by product created by ozone applications is oxygen which is reabsorbed into the atmosphere. Ozone's ability to disinfect in cold water also saves energy.
 
main products 
 
Jeans Denim Fabric Blanch Ozone Generator
 
catalog : 
Air source ozone generator 
ozone concentration (10mg/l -30mg/l )

 
model ozone production source power 
HY-0022g/h air source 60w
HY-004 5g/h air source 120w
HY-00510g/h air source 180w
HY-00615g/h air source 300w
HY-006 20g/h air source 320w
HY-00330g/h air source
water cooling 
400w
HY-01540g/h air source 
water cooling 
700w
HY-01550g/h air source 
water cooling 
700w
HY-01660g/h air source 
water cooling 
900w
HY-01680g/h air source
water cooling 
1002w
HY-017100g/h air source 
water cooling 
1140w

oxygen source ozone generator 
ozone concentration ( 80-100mg/l )
modelozone production cooling power 
YT-01510g/h air cooling680w
YT-01515g/h air cooling 780w
YT-01620g/h water cooling 850w
YT-01630g/h water cooling 950w
YT-01640g/h water cooling 600+air compressor 
YT-01750g/h water cooling 650+air compressor 
YT-01760g/h water cooling 700+air compressor 
YT-01780g/h water cooling 800+air compressor 
YT-018100g/h water cooling 950+air compres
 
air source ozone generatoroxygen source ozone generator
HY-018-150gYT-018-150g
HY-018-200gYT-018-200g
HY-019-300gYT-019-300g
HY-020-400gYT-020-400g
HY-021-500gYT-021-500g
HY-022-600gYT-022-600g
HY-023-700gYT-023-700g
HY-024-800gYT-024-800g
HY-024-900gYT-025-900g
HY-025-1000gYT-025-1000g
HY-026-2000gYT-026-2000g
HY-027-3000gYT-027-3000g
HY-028-4000gYT-028-4000g
HY-039-5000gYT-029-5000g

 

Tracy woo
 
Sales representative, sales Department
Guangzhou Jiahuan Appliance Technology Co,.ltd
No.2 Hualong road |Donghua Industrial Zone | Renhe town |Baiyun District 
Guangzhou city |China
 Phone: +8618566467432 | Fax: +8602036406483