Batch Type Waste Rubber/Tyre/Plastic Pyrolysis Plant Recycle to Fuel Oil, Carbon Black, Wire Steel
China Batch Type Waste Rubber/Tyre/Plastic Pyrolysis Plant Recycle to Fuel Oil, Carbon Black, Wire Steel, Find details about China Pyrolysis Machine, Tire Pyrolysis Machine from Batch Type Waste Rubber/Tyre/Plastic Pyrolysis Plant Recycle to Fuel Oil, Carbon Black, Wire Steel
Basic Info.
Model NO.
LES-2666
Material
Q345r
Thickness
16mm
Type
Waste Tire Pyrolysis Plant
Final Prodicts
Fuel Oil,Carbon Black,Steel Wire
Capacity
1t
Oil Yield
40%-50%
Trademark
LEFILTER
Transport Package
Container
Specification
1400*4400
Origin
Henan
HS Code
8419409090
Model NO.
LES-2666
Material
Q345r
Thickness
16mm
Type
Waste Tire Pyrolysis Plant
Final Prodicts
Fuel Oil,Carbon Black,Steel Wire
Capacity
1t
Oil Yield
40%-50%
Trademark
LEFILTER
Transport Package
Container
Specification
1400*4400
Origin
Henan
HS Code
8419409090
Product Desciption
1.batch type Waste rubber to oil pyrolysis plant working principle
The raw material is put into the pyrolysis plant, and the feeding section takes about 2 hours. When the main furnace is heated to 200 ~ 300 ºC within 4 hours, the cracked gas begins to produce stably, and the temperature rises slowly in the next 5 ~ 8 hours. When the temperature of cracking furnace continues to rise, but the temperature of steam drum does not rise but falls, it can be considered that the tire cracking has been basically completed. A large amount of oil vapor is produced in the cracking process, which mainly includes heavy oil, light oil, cracking gas, etc. the oil vapor flows into the sub drum through the pipeline. In the sub drum, the heavy oil sinks to the slag tank, and the gaseous components enter the circulating water cooling system through the pipeline. After cooling in the pipeline, the oil and gas are divided into liquid and gas, in which the gas is cracked gas, the liquid is light oil, and the liquid flows into the oil tank for storage. After 12 hours of cracking, besides fuel oil and cracking gas, carbon black and steel wire will be produced in the cracking furnace. After the furnace body stops heating, air cooling is adopted, and the heat of the outer wall of the furnace body is continuously taken away by the fan. The cooling section lasts about 8 hours. When the furnace body is cooled to about 100 ºC, open the feeding door and pull out the whole steel wire. The discharging time of carbon black steel wire is about 3 hours. The total time of the whole process is 24 hours.
2.Advantages of batch type Waste rubber to oil pyrolysis plant
A. We can supply hydraulic feeding system,which can shorten the filling time,save labor,reduce costs,improve production efficiency.With power strength 80 ton and 15 kw motor ,it's competitive than other factories.
B. No leaking and safe with special high temperature flexible graphite packing.
C. Fully enclosed carbon black discharging system.
Automatic discharging by the reactor move forward or back-forward.No pollution caused by carbon black and will not flying out when discharging.
D.Good quality on raw material:Reactor material is Q345R,which is used for furnace professionally,it has better performance under high temperature working environment than Q245R others used.
Reactor shell is Q235B material,and filled with refractory matters that can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.
E.Our pyrolysis plant is equipped with anti-explosion device,safety valves,emergency valves,pressure and temperature meters,as well as the alarming system to avoid emergency happens.
F. Environmental-friendly.
a:Emission Standard:Adopting special gas scrubbers to remove acid gas and dust from smoke .
b:Smell during operation:Fully enclosed during the operation
c:Water pollution:No pollution at all. All water are recycling used,after making the oil cool,then flow into water pool then reused.
d:Air pollution:no air pollution,the waste gas can be discharged into flue gas pool,it's closed.
e:Solid pollution:No solid pollution.All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
G.Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.
4.What are the products after pyrolysis?
5.Small refinery equipment technical datas
6.Company Introduction
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch,founded in 2008 is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company.We're specialized in producing waste tyres/plastic/rubber/oil sludge/MSW pyrolysis plant, Waste tyre Oil/plastic oil/ motor oil distillation plant.All of the machines aims to recycle waste to energy or other resource,which meet our mission.With years of technical R&D,we boast 10 technical patents,International CE,SGS,ISO certifications.Due to our excellent sales team and quality products,Our products have been sold to 130 countries and regions all over the world.Over 30 technical engineers, provide services of plant installation and staff training in domestic or International markets.We provide one-stop service from helping apply licence ,manufacturing and install ing plants to staff training.
7.Customer inspection
8.Our service.
Pre-Sale
*Provide technical guidance and supporting equipment and materials;
*Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
*Provide equipment exhibition hall for customers to visit, proofing and test machine.
Selling
*Assist customers to plan and design the water and electricity equipment of the production site;
*To provide customers with a full set of operating instructions;
*Provide free training to the customer's equipment operators.
After-Sale
* 1 Years warranty for whole set machine;
*During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.
9.Shipping equipment delivery
10.Successful Customer site
The raw material is put into the pyrolysis plant, and the feeding section takes about 2 hours. When the main furnace is heated to 200 ~ 300 ºC within 4 hours, the cracked gas begins to produce stably, and the temperature rises slowly in the next 5 ~ 8 hours. When the temperature of cracking furnace continues to rise, but the temperature of steam drum does not rise but falls, it can be considered that the tire cracking has been basically completed. A large amount of oil vapor is produced in the cracking process, which mainly includes heavy oil, light oil, cracking gas, etc. the oil vapor flows into the sub drum through the pipeline. In the sub drum, the heavy oil sinks to the slag tank, and the gaseous components enter the circulating water cooling system through the pipeline. After cooling in the pipeline, the oil and gas are divided into liquid and gas, in which the gas is cracked gas, the liquid is light oil, and the liquid flows into the oil tank for storage. After 12 hours of cracking, besides fuel oil and cracking gas, carbon black and steel wire will be produced in the cracking furnace. After the furnace body stops heating, air cooling is adopted, and the heat of the outer wall of the furnace body is continuously taken away by the fan. The cooling section lasts about 8 hours. When the furnace body is cooled to about 100 ºC, open the feeding door and pull out the whole steel wire. The discharging time of carbon black steel wire is about 3 hours. The total time of the whole process is 24 hours.
2.Advantages of batch type Waste rubber to oil pyrolysis plant
A. We can supply hydraulic feeding system,which can shorten the filling time,save labor,reduce costs,improve production efficiency.With power strength 80 ton and 15 kw motor ,it's competitive than other factories.
B. No leaking and safe with special high temperature flexible graphite packing.
C. Fully enclosed carbon black discharging system.
Automatic discharging by the reactor move forward or back-forward.No pollution caused by carbon black and will not flying out when discharging.
D.Good quality on raw material:Reactor material is Q345R,which is used for furnace professionally,it has better performance under high temperature working environment than Q245R others used.
Reactor shell is Q235B material,and filled with refractory matters that can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.
E.Our pyrolysis plant is equipped with anti-explosion device,safety valves,emergency valves,pressure and temperature meters,as well as the alarming system to avoid emergency happens.
F. Environmental-friendly.
a:Emission Standard:Adopting special gas scrubbers to remove acid gas and dust from smoke .
b:Smell during operation:Fully enclosed during the operation
c:Water pollution:No pollution at all. All water are recycling used,after making the oil cool,then flow into water pool then reused.
d:Air pollution:no air pollution,the waste gas can be discharged into flue gas pool,it's closed.
e:Solid pollution:No solid pollution.All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
G.Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.
4.What are the products after pyrolysis?
| Fuel Oil | 35-40% | 1. Heating material : sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory , boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc. |
| Carbon Black | 30%-35% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 10-15 % | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
| Flammable Gas | 8%-10% | 1.Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2.Store it then supply the pyrolysis equipment heating ,it's recycling. |
5.Small refinery equipment technical datas
| Items | Waste Tyre Pyrolysis Oil Plant | |||
| Input-Raw Materials | Scrap tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass | |||
| Final products | Fuel oil, carbon black, steel wire, flammable gas. | |||
| P/N | LES-2266 | LES-2666 | LES-2675 | LES-2880 |
| Capacity/24h | 6Ton/Batch | 10Ton/Batch | 12Ton/Batch | 15Ton/Batch |
| Oil production(T)/24h | 2.7-3.2 | 3.6-4 | 4.5-5 | 5.4-6 |
| Power | 5.5KW | 5.5KW | 7.5KW | 7.5KW |
| Cooling water(T/h) | 4 | 5 | 6 | 8 |
| Cooling type | Water-cooled | |||
| Noise(dB) | 85 | |||
| Operating | Intermittent | |||
| Driving mode | Internal gear | External gear | ||
| Reactor material | Q345R/Q245R/310S+Boiler plate/Stainless steel | |||
| Structure | Horizontal rotation | |||
| Host weight(T) | 20 | 23 | 26 | 28 |
| Reactor size(mm) | Ø2200*6600 | Ø2600*6600 | Ø2600*7500 | Ø2800*8000 |
| Space needed | 200-300 square meters (Width:10m, Length:20m-30m) | |||
| Combustion value | 35-50m3 | |||
6.Company Introduction
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch,founded in 2008 is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company.We're specialized in producing waste tyres/plastic/rubber/oil sludge/MSW pyrolysis plant, Waste tyre Oil/plastic oil/ motor oil distillation plant.All of the machines aims to recycle waste to energy or other resource,which meet our mission.With years of technical R&D,we boast 10 technical patents,International CE,SGS,ISO certifications.Due to our excellent sales team and quality products,Our products have been sold to 130 countries and regions all over the world.Over 30 technical engineers, provide services of plant installation and staff training in domestic or International markets.We provide one-stop service from helping apply licence ,manufacturing and install ing plants to staff training.
7.Customer inspection
8.Our service.
Pre-Sale
*Provide technical guidance and supporting equipment and materials;
*Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
*Provide equipment exhibition hall for customers to visit, proofing and test machine.
Selling
*Assist customers to plan and design the water and electricity equipment of the production site;
*To provide customers with a full set of operating instructions;
*Provide free training to the customer's equipment operators.
After-Sale
* 1 Years warranty for whole set machine;
*During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.
9.Shipping equipment delivery
10.Successful Customer site
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