100mm Steel Balls Forged Grinding Ball with Good Toughness
China 100mm Steel Balls Forged Grinding Ball with Good Toughness, Find details about China 100mm Steel Balls, Forged Grinding Ball from 100mm Steel Balls Forged Grinding Ball with Good Toughness
Our forged steel grinding balls commonly used low-carbon alloy, high manganese steel, high carbon and high manganese alloy steel. On the basis of these material we have developed a series of competitive and efficient patent forged grinding balls.
Our products range from 20mm to 200mm, we can also offer all size of products according to clients' demand, annual output is 100,000 tons.
FEATURES:
Even hardness: The range of surface hardness is HRC55-67, volume hardness is HRC52-65;
Low broken ball rate: the actual breakage rate is lower than 0.5%;
High impact value: impact toughness is more than 12J / cm2;
Long service life: dropping test in 6m tester is more than 20,000 times;
Superior wear and corrosion-resistance: In the wet grinding environment, the steel ball has good resistance to acid and alkali corrosion, and its grinding effect can exert the greatest advantage in the wet grinding environment of the metal mines;
High grinding efficiency: outstanding perfermance applied in large-scale SAG mills as well asball mills.
FORGED/HOT ROLLED STEEL BALL SPECIFICATION AND CHEMICAL COMPOSITION
| SPEC.
| C
| Si
| Mn
| S
| P | Cr | Ni | Cu |
| 20mm-200mm | 0.45-0.9 | 0.17-0.37 | 0.7-1.2 | < 0.035 | < 0.035 | <1<> | < 0.25 | < 0.25 |
FORGED/HOT ROLLED STEEL BALL MECH ANICAL PROPERTY
| DIA (MM) | QUALITY A | QUALITY B | QUALITY C | QUALITY D | ||||||||
| Surface hardness HRC | Core hardness HRC | Impact Value AK.J/cm2 | Surface hardness HRC | Core hardness HRC | Impact Value AK.J/cm2 | Surface hardness HRC | Core hardness HRC | Impact Value AK.J/cm2 | Surface hardness HRC | Core hardness HRC | Impact Value AK.J/cm2 | |
| φ25 | 60-65 | 58-63 | ≥12 | |||||||||
| φ30 | 60-65 | 55-60 | ≥12 | |||||||||
| φ35 | 60-65 | 55-60 | ≥12 | |||||||||
| φ40 | 60-65 | 55-63 | ≥12 | 60-65 | 60-65 | ≥12 | ||||||
| φ50 | 60-65 | 45-50 | ≥12 | 60-65 | 60-65 | ≥12 | ||||||
| φ60 | 60-65 | 42-47 | ≥12 | 60-65 | 60-65 | ≥12 | ||||||
| φ70 | 60-65 | 40-45 | ≥12 | 60-65 | 60-65 | ≥12 | ||||||
| φ75 | 60-65 | 40-45 | ≥12 | 60-65 | 60-65 | ≥12 | ||||||
| φ80 | 60-65 | 37-42 | ≥12 | 60-65 | 60-65 | ≥12 | ||||||
| φ90 | 60-65 | 37-42 | ≥12 | 58-63 | 52-60 | ≥12 | ||||||
| φ100 | 58-63 | 37-42 | ≥12 | 53-58 | 42-58 | ≥12 | 58-62 | 58-60 | ≥14 | 60-65 | 60-65 | ≥14 |
| φ110 | 55-63 | 35-40 | ≥12 | 53-58 | 45-50 | ≥12 | 58-62 | 58-60 | ≥14 | 60-65 | 60-65 | ≥14 |
| φ120 | 55-63 | 35-40 | ≥12 | 53-58 | 45-50 | ≥12 | 55-62 | 58-60 | ≥14 | 60-65 | 60-65 | ≥14 |
| φ125 | 50-55 | 35-40 | ≥12 | 53-58 | 45-50 | ≥12 | 55-62 | 52-58 | ≥14 | 60-65 | 58-63 | ≥14 |
| φ130 | 50-55 | 35-40 | ≥12J | 53-58 | 40-45 | ≥12 | 55-58 | 50-55 | ≥14 | 60-65 | 58-63 | ≥14 |
| φ140 | ≥12J | 53-58 | 40-45 | ≥12 | 55-58 | 45-55 | ≥14 | 60-65 | 55-60 | ≥14 | ||
| φ150 | ≥12J | 53-58 | 40-45 | ≥12 | 55-58 | 40-45 | ≥14 | 60-65 | 53-58 | ≥14 | ||
PRODUCT DATE
NOMINAL DIAMETER(mm)(INS) | DIAMETRICAL TOLERANCE(mm) | APPOX AVERAGE WEIGHT PER BALL | AVERAGE NUMBER OF BALLS PER MT |
20 4/5 25 1 30 11/4 40 11/2 |
+2 -1 | 32 64 116 263 | 31250 15625 8620 3802 |
50 2 60 21/2 70 23/4 80 31/4 |
+3 -1 | 513 888 1490 2104 | 1949 1126 671 475 |
90 33/4 100 4 110 41/2 120 5 130 51/4 140 51/2 150 6 |
+4 -2 | 2996 4110 5070 7102 9030 11278 13872 | 334 243 183 141 111 89 72 |
We have 10 worlds advanced horizontal forging and automatic rolling production lines, and 2 grinding rod heat treatment facilities. We equipped with complete testing equipment and able to inspect the hardness, chemical composition, Microstructure, dropping test, impact value, etc.
ShengYe has passed the certificate of SGS, BV, TUV ISO9001, ISO14001, ISO45001, and has been awarded as AAA Credit Enterprise by the China quality certification management center and China enterprise credit evaluation center.
1. Ocean shipping
2. Customers designated transportation mode.
3. Packing Details: A. Steel drums (850-930kgs/drum) b. Flexible container bags(1ton/bag)
4. Delivery Details: Within 15-20 days after received the payment or LC at sight.
1.We only purchase directly from large regular steel groups in China;
2.10 advanced automatic production lines with an annual output of 100,000t. Covering the specifications of DIA15-150 mm and all materials to meet customers' different requirements. All of the operators are well trained and have more than 5 years of experience in forging ball manufacturing;
3.Unique complex heat treatment make sure that our steel balls obtain better performance in the volume hardness uniformity and the overall wear resistance;
4.World-class laboratory and complete test equipment enable us to make tests of chemical elements, mechanical properties, microstructure and so on;
5.We have passed international and industrial certifications such as TUV ISO900, ISO14001, ISO45001, etc and also passed the double certification of SGS and BV as qualified factories.
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