High pressure double drum roller compactor for compound fertilizer granulation

China High pressure double drum roller compactor for compound fertilizer granulation, Find details about China pellet mill, pelletizer from High pressure double drum roller compactor for compound fertilizer granulation

Model NO.
DH650
Usage
Industrial/mineral fertilizer/ chemical powder
Sample test
Yes
Capacity
2 t/h/unit
Final Granules Shape
Irregular
Final Granules Size
2-5 mm
Working Method
double roller compress--crushing--sieving
Hydraulic system
Hydraulic press
Motor
Siemens
Granular strength
>30N
Compaction pressure
6-8MPa
Power
55kw
Design
Free
Roller material
Alloy steel
Granulation type
Dry
After-sales Service Provided
Engineers available to service machinery overseas
Trademark
FUYI
Transport Package
Wooden Case
Specification
DH450
Origin
china
HS Code
8474801000
Model NO.
DH650
Usage
Industrial/mineral fertilizer/ chemical powder
Sample test
Yes
Capacity
2 t/h/unit
Final Granules Shape
Irregular
Final Granules Size
2-5 mm
Working Method
double roller compress--crushing--sieving
Hydraulic system
Hydraulic press
Motor
Siemens
Granular strength
>30N
Compaction pressure
6-8MPa
Power
55kw
Design
Free
Roller material
Alloy steel
Granulation type
Dry
After-sales Service Provided
Engineers available to service machinery overseas
Trademark
FUYI
Transport Package
Wooden Case
Specification
DH450
Origin
china
HS Code
8474801000
High pressure double drum roller compactor for compound fertilizer granulation
High pressure double drum roller compactor for compound fertilizer granulation
Working principle   
High pressure double drum roller compactor for compound fertilizer granulation

1. Different kinds of raw materials are weighed by the metering belt, and enter into the mixer to mix ---Batching system (If your raw material is single, no need this process)

2. We use bucket elevator lift the material up to the silo.----Bucket elevator and Silo

3. The DH series granulator compress the raw material by double rollers, it mainly depending on the mechanical pressure to compress the dry powder, so the hardness of semi-product is very high.---------DH series granulator (including three parts: dosage screw feeder, forced feeder and flaking machine.)

4. Then we get the bar shape products,so we need a crusher to crush the bar shape products into 2-4mm irregular granules.----Crusher (you can decide the size of granules, we will design the size of crusher mesh.)

5. Finally, we will use rotary screen to sieve the final products, the unqualified products, such as dust, big granular and very small granular will be recycled for the next time granulation process. You will get the qualified 2-4mm irregular shape granules successfully.--------Rotary Screen

6. Next we use the second time rotary screen, the purpose is we want to get better result of irregular shape granules after second time screening, the appearance of irregular shape granular will looks more beautiful. -------Second Time Rotary Screen (if you don't need this, you can delete this process,Or you can choose coating machine for spray anti-caking agent.)

7. The last step is automatic packaging machine. This machine will help you pack the final granular into bags. ----Packaging Machine(25-50kg/bag or big jumbo)

8). Workshop dusts mainly come from the crusher, screening and discharging port of bucket elevator, in order to effectively remove the dust, this process uses two stages of dust removal. A cyclone dust collector is used to remove the larger particle dust, and then the bag dust filter is used to remove the residual dust. The dust from the dust collector will return to the granulation process by scraper conveyor.------ Dust collecting process.

High pressure double drum roller compactor for compound fertilizer granulation

Technical Parameters of DH series compactor

ModelDH360DH450DH650DH850DH1050
Roller diameter
 (mm)
φ360φ450φ650φ850φ1050
Valid usable width (mm)220-300270320420450
Roller speed 
(rpm)
10-2510-2510-259-168.5-14.5
Max rolled sheet thickness(mm)812162536
Finished product output
(ton per hour)
0.7-11.5-23-3.54-510-13
Granule size
Can be custimized
(mm)
2-52-52-52-52-5
Main unit power (KW)30-3755-7590-110220-250400 
Total line power (KW)55 90 175 400 850 
External dimension (mm)2350×2000×26002600×2200×29003600×2800×32005,000×3,800×4,1007,000×5,000×6,000
Total weight (t)10 21 46 85-90
High pressure double drum roller compactor for compound fertilizer granulation
Applicable material and finished product.
High pressure double drum roller compactor for compound fertilizer granulation
Peripheral equipment
High pressure double drum roller compactor for compound fertilizer granulation

    In addition to the compactor, we can also provide the whole supporting equipment of granulating process to help you finish the granulating much better. Such as the mixer, crusher,screening machine,screw conveyor, scraper convayor, bucket elevator, package machine, drying/cooling machine, coating machine, polishing machine and so on.
High pressure double drum roller compactor for compound fertilizer granulation
If you choose Normal button control, It is composed of the electrical components such as electric control box, frequency conversion controller, ammeter, voltage meter, light, button switches, voltage switch and so on. All the electrical equipment is controlled and operated concentratedly.

If you choose PLC automatic control,The control system is used for granulating equipment system, including central control system, power cabinet, field actuator (such as motor, solenoid valve, etc.), which is controlled by PLC, and communicated by international standard communication protocol or TCP / IP mode. The central control system inputs instructions by upper computer, and PLC sends output instructions to field equipment to complete automatic control Control and reserve remote DCS interface.


Layout    
     We can design different diagram for different clients, we need to design the layout according our clients provide us some basic information about the size of their factory, and how do they want to place the equipments. Our target is making the process more simple , more easy, more economic and more effective.
High pressure double drum roller compactor for compound fertilizer granulation

 Customer site     
High pressure double drum roller compactor for compound fertilizer granulation
High pressure double drum roller compactor for compound fertilizer granulation
High pressure double drum roller compactor for compound fertilizer granulation