Automatic HDPE Bottle Yoghurt 3-in-1 Aluminium Foil Filling Sealing Line
China Automatic HDPE Bottle Yoghurt 3-in-1 Aluminium Foil Filling Sealing Line, Find details about China Hot Filling Machine, Juice Filling Machine from Automatic HDPE Bottle Yoghurt 3-in-1 Aluminium Foil Filling Sealing Line
Basic Info.
Model NO.
RCGN
Feed Cylinder Structure
Single-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Pressure
Packaging Container Lifting Structure
Chute Lifting
Structure
Linear or Rotary
Packaging
Bottle
Packaging Material
Plastic
Rated Output
5000-34000 Bph
Applicable Bottle Type
Pet Bottle
Washing Station
2.5-20
Draining Station
3.5-32
Flow of Filling Valve
120 Ml/S
Bottle Diameter
60~97mm
Bottle Height
150~320mm
Screw Cap Torque
0.6-2.8
Liquid Loss Rate
Less Than 0.3%
Filling Level Tolerance
3mm
Bottle Damage Rate
Less Than 0.08%
Cap Damage Rate
Less Than 0.5%
Capping Qualified Rate
More Than 99.5%
Trademark
Fantas
Transport Package
Plywood Case
Specification
4000-14000 kg
Origin
Zhangjiagang, China
HS Code
8422301090
Model NO.
RCGN
Feed Cylinder Structure
Single-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Pressure
Packaging Container Lifting Structure
Chute Lifting
Structure
Linear or Rotary
Packaging
Bottle
Packaging Material
Plastic
Rated Output
5000-34000 Bph
Applicable Bottle Type
Pet Bottle
Washing Station
2.5-20
Draining Station
3.5-32
Flow of Filling Valve
120 Ml/S
Bottle Diameter
60~97mm
Bottle Height
150~320mm
Screw Cap Torque
0.6-2.8
Liquid Loss Rate
Less Than 0.3%
Filling Level Tolerance
3mm
Bottle Damage Rate
Less Than 0.08%
Cap Damage Rate
Less Than 0.5%
Capping Qualified Rate
More Than 99.5%
Trademark
Fantas
Transport Package
Plywood Case
Specification
4000-14000 kg
Origin
Zhangjiagang, China
HS Code
8422301090
Product Desciption
Automatic Washing Filling and Capping Machine
The washing filling capping machine is designed and manufactured by our company. It has stable performance, advanced technology, beautiful shape and complete functions.
This machine is mainly used for hot filling of juice, tea drinks and other energy drinks. It only needs to replace a small number of parts, then can be applied to the filling of pure water and mineral water.
A pneumatic device is installed at the bottle inlet to control the bottle inlet and prevent the bottle from entering the host.
The water inlet pipe of bottle washing machine is equipped with pressure gauge and pressure stabilizing valve.
Manually adjust the lifting to adapt to different height bottles.
A water receiving tray is installed to recover the bottle flushing water.
The washing volume of each bottle type is 105ml / S (at 0.25MPa).
We designed this filling machine by ourselves. The filling valve has independent intellectual property rights, using the filling principle of pressure filling and negative pressure reflux.
The filling valve adopts the way of pressure filling negative pressure reflux, which makes the filling process quick and sensitive. It also makes the filling liquid level precision high. There is no spring in the valve. The material does not contact with the spring, which is conducive to the internal cleaning of the valve. This machine can meet the requirements of the filling process and filling temperature. When there is no bottle or the filling valve is shut down, the material in the valve is in the micro reflux state.
Valve opening and closing devices are added in front of the filling valve to realize valve opening and filling. After the completion of filling, the valve can be closed to accurately control the filling liquid level and prevent the filling valve from polluting the bottle mouth by spraying materials. And it can effectively control the material return flow ≤ 5 ~ 8%.
The filling cylinder is full to ensure the pressure in the cylinder is stable.
The whole machine has perfect CIP cleaning structure.
With the help of the guide rod, the automatic cylinder lifts the bottle, which can effectively form the seal between the bottle mouth and the filling valve.
The main drive adopts gear drive. It is also called open combination drive, with high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. Adopt frequency converter to control the speed of the main motor of the machine. And the machine adopts stepless frequency conversion to adjust speed.
The structure of the bottle guiding system is simple, and it can be changed quickly and conveniently according to the bottle type. The whole machine adopts the structure of clamping bottle neck for conveying.
The whole machine is controlled automatically by PLC. Faults are displayed online, such as bottle blocking, cover lacking, etc.
The key parts and electrical components of this machine are imported products.
The capping machine drives the rotary disc to rotate through the reducer. The cover leaves the hopper from the cover outlet under the action of centrifugal force. There is a positive and negative cover separation device at the outlet. When the negative cover passes by, the cover automatically falls into the return pipe.The negative cover is automatically blown into the hopper by the wind force. Only the positive cover can enter into the slide smoothly. The photoelectric automatically detect the cover quantity to control the
cover conveyor, so as to ensure the best effect of the cover putting. When the positive cover enters the slide, it can enter the cover feeding plate smoothly. In order to prevent accidents, an anti-reverse cover dial is configured on the slide to ensure that the cover entering the cover feeding plate is correct. A pair of photoelectric switches are also configured on the slide to stop the host immediately when it detected that there is no cover. In order to effectively remove the bad cover without anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.
The machine adopts centralized lubrication system, which can easily lubricate all lubrication points.
The screw cap is a magnetic screw cap with overload protection function, and the screw cap torque is stable and reliable. There is no gnawing cover, high cover, skew cover and curling phenomenon.
Why Choose Us
1. Each water filling machine element that contacts with the liquid is made of high-quality Stainless steel 304. If needed, SS 316 is also available.
2. The water filling machine adopts bottle neck holding transmission technology to realize fully automatic rinsing, filling and capping.
3. Most elements of the electrical system use famous international brand, such as Mitsubish, Omron brand.
4. The water filling machine obtain the advantages of good abrasive resistance,high stability,low failure rate, etc. The
quality of the equipment reaches the international advanced level.
5. Adopt advanced technologies, human-machine interface touch screen and PLC program control in this machine.
6. Nozzles in the grab can guarantee the complete wash of the interior of the bottle.
7. It is easy to be operated, which saves the cost of labor.
Related Products
1.Water Treatment System (Water Filtration)
2.Bottle Blowing Machine (Making plastic bottles)
3.Air Conveyor (Transport empty bottles)
4.Juice,tea Filling Machine (Filling juice or tea into bottles)
5.Cap elevator (Transport cap)
6.Blow dryer (Blow dry water)
7.Flat Convey (Transport bottle)
8.Code Laser Printer (Print date on the bottle)
9.Labeling Machine (Stick label on bottle or put shrink sleeve label on bottle)
10.Packing Machine (package the bottle by PE film or carton)
FAQ
Q1: How to get an appropriate offer from us?
A1: Please inform us:
1) production capacity per hour/per day/per month
2) filling liquid: water, juice, carbonated drink, beer or other
3) bottle type: plastic bottle, glass bottle, can or other
4) cap type: screw cap, crown cap, can lid or other
5) for water treatment, it's better to offer us the raw water quality report
Q2: What can I do if I haven't gotten any clue of the production line? I just want to open a factory and to do the business.
A2: Don't worry about this; You can inform us:
1) the exact production you want to deal with;
2) the budget of the production line. If there is no budget of the business, I will send you the popular machine in our factory for your ref;
3) we will help to design everything including the machine layout and factory layout;
Q3: Are you a trading company or a manufactory?
A3: We are manufacturer in Zhangjiagang city, two hours driving from Shanghai. We have more than 10 years' experience of offering turnkey solutions.
Q4: Why is your prices higher than others?
A4: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference. We can design the machines according to your requirements (material, power, filling type, container and so on). At the same time, we will give you professional suggestion from many years industrial experience.
Q5: What is your payment term?
A5: 50%T/T in advance as down payment, and the rest should be paid before shipping.
Q6: What's the delivery time?
A6: 30-45 days after the T/T deposit.
Q7: How to install my machines when it arrives? How much the cost?
A7: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
Q8: How long is the time for installation?
A8: It subjects to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Please feel free to contact me if you have any questions.
The washing filling capping machine is designed and manufactured by our company. It has stable performance, advanced technology, beautiful shape and complete functions.
This machine is mainly used for hot filling of juice, tea drinks and other energy drinks. It only needs to replace a small number of parts, then can be applied to the filling of pure water and mineral water.
Technical Features
1. Washing Part
The new bottles enter the equipment through the bottle dividing screw and star wheel. The clamp and turnover mechanism clamp the bottle mouth and turn it to the bottle mouth downward. After washing with sterile water, drain it. The bottles automatically turn over to the bottle mouth upward and are transported to the next process through the star wheel. The main structure of the equipment, the contact part with the flushing medium and the external protective cover are made of stainless steel. Drive by open gear. A pneumatic device is installed at the bottle inlet to control the bottle inlet and prevent the bottle from entering the host.
The water inlet pipe of bottle washing machine is equipped with pressure gauge and pressure stabilizing valve.
Manually adjust the lifting to adapt to different height bottles.
A water receiving tray is installed to recover the bottle flushing water.
The washing volume of each bottle type is 105ml / S (at 0.25MPa).
2. Filling Part
In the filling part, the materials are filled into the washed bottles sent by the bottle washing machine.We designed this filling machine by ourselves. The filling valve has independent intellectual property rights, using the filling principle of pressure filling and negative pressure reflux.
The filling valve adopts the way of pressure filling negative pressure reflux, which makes the filling process quick and sensitive. It also makes the filling liquid level precision high. There is no spring in the valve. The material does not contact with the spring, which is conducive to the internal cleaning of the valve. This machine can meet the requirements of the filling process and filling temperature. When there is no bottle or the filling valve is shut down, the material in the valve is in the micro reflux state.
Valve opening and closing devices are added in front of the filling valve to realize valve opening and filling. After the completion of filling, the valve can be closed to accurately control the filling liquid level and prevent the filling valve from polluting the bottle mouth by spraying materials. And it can effectively control the material return flow ≤ 5 ~ 8%.
The filling cylinder is full to ensure the pressure in the cylinder is stable.
The whole machine has perfect CIP cleaning structure.
With the help of the guide rod, the automatic cylinder lifts the bottle, which can effectively form the seal between the bottle mouth and the filling valve.
The main drive adopts gear drive. It is also called open combination drive, with high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. Adopt frequency converter to control the speed of the main motor of the machine. And the machine adopts stepless frequency conversion to adjust speed.
The structure of the bottle guiding system is simple, and it can be changed quickly and conveniently according to the bottle type. The whole machine adopts the structure of clamping bottle neck for conveying.
The whole machine is controlled automatically by PLC. Faults are displayed online, such as bottle blocking, cover lacking, etc.
The key parts and electrical components of this machine are imported products.
3. Capping Part
The caps arranged by the capping device are pressed onto the filled bottles, and then send bottles to the next process by the conveyor chain.The capping machine drives the rotary disc to rotate through the reducer. The cover leaves the hopper from the cover outlet under the action of centrifugal force. There is a positive and negative cover separation device at the outlet. When the negative cover passes by, the cover automatically falls into the return pipe.The negative cover is automatically blown into the hopper by the wind force. Only the positive cover can enter into the slide smoothly. The photoelectric automatically detect the cover quantity to control the
cover conveyor, so as to ensure the best effect of the cover putting. When the positive cover enters the slide, it can enter the cover feeding plate smoothly. In order to prevent accidents, an anti-reverse cover dial is configured on the slide to ensure that the cover entering the cover feeding plate is correct. A pair of photoelectric switches are also configured on the slide to stop the host immediately when it detected that there is no cover. In order to effectively remove the bad cover without anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.
The machine adopts centralized lubrication system, which can easily lubricate all lubrication points.
The screw cap is a magnetic screw cap with overload protection function, and the screw cap torque is stable and reliable. There is no gnawing cover, high cover, skew cover and curling phenomenon.
Technical parameters
| Item | RCGN18-18-6 | RCGN24-24-8 | RCGN32-32-10 | RCGN40-40-12 | RCGN60-60-15 | RCGN72-72-18 | RCGN80-80-20 | |
| Rated Output (500ml bottle)Bottles/h | 5000 | 8000 | 12000 | 16000 | 24000 | 30000 | 34000 | |
| Washing Station | 2.5 | 5 | 6 | 8 | 15 | 20 | 20 | |
| Draining station | 3.5 | 6 | 10 | 12 | 25 | 27 | 32 | |
| Flow of Filling Valve(ml/s) | 120 | 120 | 120 | 120 | 120 | 120 | 120 | |
| PETBottles | Diameter | 60~97mm | 60~97mm | 60~97mm | 60~97mm | 60~97mm | 60~97mm | 60~97mm |
| Height | 150~320mm | 150~320mm | 150~320mm | 150~320mm | 150~320mm | 150~320mm | 150~320mm | |
| Screw Cap Torque(N.m) | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | |
| Installed Capacity(Kw) | 2.37 | 4.37 | 4.37 | 5.87 | 5.87 | 9.57 | 9.57 | |
| Consumption of Compressed Air(0.6Mpa)m3/min | 0.5 | 0.6 | 0.8 | 0.8 | 1.5 | 1.5 | 2 | |
| Consumption of Water(0.2-0.25Mpa)m3/h | 1.5 | 1.5~2 | 1.5~2 | 1.5~2 | 2~2.5 | 2.5~3 | 2.5~3 | |
| Overall Dimension(mm) | 2566×2016×2850 | 2800×2300×2850 | 4150×2560×2850 | 4400×2800×2850 | 5550×4750×2850 | 7000×6000×2850 | 7000×6000×2850 | |
| Total Weight(Ton) | 4 | 6 .5 | 7.5 | 8 .5 | 10 .5 | 13 .5 | 13 .5 | |
Specifications:
| No | Item | Industry Standard | Our Standard |
| 1 | Purge Rate | 100% | 100% |
| 2 | Filling Level Tolerance | ±4mm | ±3mm |
| 3 | Bottle Damage Rate | ≤0.1% | ≤0.08% |
| 4 | Cap Damage Rate | ≤0.8% | ≤0.5% |
| 5 | Capping Qualified Rate | 99% | ≥99.5% |
| 6 | Cap Screw Torque | 0.6~2.8N adjustable | Tolerance±15% |
| 7 | Liquid Loss Rate | ≤0.5% | ≤0.3% |
| 8 | Material Backflow | ≤10% | ≤5~8% |
Why Choose Us
1. Each water filling machine element that contacts with the liquid is made of high-quality Stainless steel 304. If needed, SS 316 is also available.
2. The water filling machine adopts bottle neck holding transmission technology to realize fully automatic rinsing, filling and capping.
3. Most elements of the electrical system use famous international brand, such as Mitsubish, Omron brand.
4. The water filling machine obtain the advantages of good abrasive resistance,high stability,low failure rate, etc. The
quality of the equipment reaches the international advanced level.
5. Adopt advanced technologies, human-machine interface touch screen and PLC program control in this machine.
6. Nozzles in the grab can guarantee the complete wash of the interior of the bottle.
7. It is easy to be operated, which saves the cost of labor.
Related Products
1.Water Treatment System (Water Filtration)
2.Bottle Blowing Machine (Making plastic bottles)
3.Air Conveyor (Transport empty bottles)
4.Juice,tea Filling Machine (Filling juice or tea into bottles)
5.Cap elevator (Transport cap)
6.Blow dryer (Blow dry water)
7.Flat Convey (Transport bottle)
8.Code Laser Printer (Print date on the bottle)
9.Labeling Machine (Stick label on bottle or put shrink sleeve label on bottle)
10.Packing Machine (package the bottle by PE film or carton)
FAQ
Q1: How to get an appropriate offer from us?
A1: Please inform us:
1) production capacity per hour/per day/per month
2) filling liquid: water, juice, carbonated drink, beer or other
3) bottle type: plastic bottle, glass bottle, can or other
4) cap type: screw cap, crown cap, can lid or other
5) for water treatment, it's better to offer us the raw water quality report
Q2: What can I do if I haven't gotten any clue of the production line? I just want to open a factory and to do the business.
A2: Don't worry about this; You can inform us:
1) the exact production you want to deal with;
2) the budget of the production line. If there is no budget of the business, I will send you the popular machine in our factory for your ref;
3) we will help to design everything including the machine layout and factory layout;
Q3: Are you a trading company or a manufactory?
A3: We are manufacturer in Zhangjiagang city, two hours driving from Shanghai. We have more than 10 years' experience of offering turnkey solutions.
Q4: Why is your prices higher than others?
A4: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference. We can design the machines according to your requirements (material, power, filling type, container and so on). At the same time, we will give you professional suggestion from many years industrial experience.
Q5: What is your payment term?
A5: 50%T/T in advance as down payment, and the rest should be paid before shipping.
Q6: What's the delivery time?
A6: 30-45 days after the T/T deposit.
Q7: How to install my machines when it arrives? How much the cost?
A7: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
Q8: How long is the time for installation?
A8: It subjects to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Please feel free to contact me if you have any questions.
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