Product Description
In the vacuum status, one or more phases are quickly and evenly distributed in at least another continuous phase by high shear emulsifier, which makes use of the strong kinetic energy brought by machinery to make the material bear hundreds of thousands of times of hydraulic shear per minute in the narrow gap between stator and rotor. Centrifugal extrusion, impact tearing and other comprehensive effects, instant uniform dispersion emulsification, after high-frequency cycle, finally get no bubble fine and stable high-quality products.
The vacuum homogenizing emulsifying machine is a non-standard customized equipment, which is reasonably configured according to the customer's process. It is suitable for the products that need to be emulsified and stirred in vacuum. It can be used for emulsifying high viscosity products with low speed wall scraping and stirring. It can be equipped with high shear emulsifier, suitable for dispersion, emulsification, homogenization, mixing and other processes. It can be equipped with: batching system, discharging system, cooling and heating temperature control system, vacuum system, pH value online measurement control, CIP cleaning system, etc.
Technical Parameters Model | Main pot | Water pot | Oil pot | Main pot power(KW) | Homogenizer speed(rpm) | Vacuum in the pot(MPa) |
Volume(L) | Wall scraping | Homogenizer |
DZJR-5L | 5 | 2 | 2 | 0.18 | 0.37 | 0-3500 | -0.09 |
DZJR-50L | 50 | 30 | 20 | 1.1 | 2.2 | 0-3500 | -0.09 |
DZJR-100L | 100 | 60 | 40 | 1.5 | 3 | 0-3500 | -0.09 |
DZJR-200L | 200 | 128 | 105 | 2.2 | 4 | 0-3500 | -0.09 |
DZJR-300L | 300 | 200 | 150 | 3.7 | 4 | 0-3500 | -0.09 |
DZJR-400L | 400 | 270 | 160 | 4 | 5.5 | 0-2800 | -0.09 |
DZJR-500L | 500 | 320 | 250 | 4 | 7.5 | 0-2800 | -0.09 |
DZJR-1000L | 1000 | 1150 | 500 | 5.5 | 18.5 | 0-3500 | -0.09 |
Applicant Range
It has wide application range and strong process controllability. It can be customized into health grade, suitable for pharmaceutical, food, cosmetics and other industries. The complete set of equipment is made up of homogeneous emulsified main pot, water pot, vacuum system, electric heating or steam heating temperature control system and electric control. It is a special equipment for producing high-grade cream, medicinal ointment, emulsion and so on.
Technical Parameters ---Vacuum Homogenizing Emulsifier Equipment 200L
1. Volume design volume: 250L
2. Working volume: 200L
Products: cosmetics, food, chemical and pharmaceutical industries
3. The working pressure is less than 0.3MPa
4. Vacuum degree: -0.09mpa
5 Phase, 380V, 3-phase, 50 Hz
6. Heating and cooling model: Jacketed heating and cooling, electric heating
7. Discharging mode: inclined discharging
8. Material: outer stainless steel 304; inner stainless steel 316L; Jacketed stainless steel 304
9. Mixing mode: frame type mixing blade and polytetrafluoroethylene scraper (scraper mixing); power: 2.2kW; speed: 0-80 R / min (adjustable)
The power of homogenizer is less than 4kw
11. Homogenizer speed: 0-3500rpm
12. Homogenization mode: upper homogenization
13. Internal and external polishing
Matching Water Tank
1 Design volume - 160L
2. Working volume: 128L
3 Shell material / thickness - 304 / standard
4. Internal material / thickness: 316L / standard
5. Jacketed material / thickness - 304 / standard
6. Working pressure - 0.3MPa
7. Cover opening mode - movable cover opening
Heating mode: electric heating
9. Feeding method and feeding method
10 Mixing mode - upper mixing
11 Stirring power - 0.75kw
12. Stirring speed- 960rpm / min
Matching Oil Tank
1. Design volume - 130L
2. Working volume: 105L
3 Outer material /thickness: 304 / standard
4. Internal material / thickness: 316L / standard
5. Jacketed material / thickness - 304 / standard
6. Working pressure - 0.3MPa
7. Cover opening mode - movable cover opening
8. Heating mode: electric heating
9. Feeding method and feeding method
10. Mixing mode - upper mixing
11. Stirring power - 0.75kw
12. Stirring speed is less than 960rpm / min
About Us
Shandong Karvil Machinery Technology Co., Ltd. is specializing in the research, design, manufacturing and sales of mixing machine, grinding equipment and reaction machine. The company is committed to advanced technology of machine, strict quality control standards and perfect sales service experience to achieve a win-win situation with our customers.
Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry, cosmetic, adhesives, paints, inks, dyes, pastes, organic solvents and ceramics, etc.
Karvil engineering team constantly explore new technical points and promote perfect solutions for our clients through efficient communication according to the production application.
Our company has a series of strict standards system to control the purchase of raw materials, the rationality of design, manufacturing process, during inspection, product inspection, which could ensure the high quality of our products and create value for our clients.
FAQ
1. Manufacturer or trading company?
We are a manufacturer with strict production standards in China.
2. Where is your company?
Our company is located in Yantai, Shandong, a 2-hours driving from Qingdao.
3. About your company's visit?
We can pick you up at Qingdao Airport conveniently, and then we can take you to our factory.
4. What is the main market of your company?
Asia and Africa, Australia, America, Europe.
5. Can you provide customized products?
Yes, we have professional engineers to meet your special design needs, so we can provide customized products.
6. What is your delivery time?
It usually takes about 20 to 30 days, the exact time also depends on the type and quantity of the product.
7. About the product warranty?
Usually, we provide a 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.
8. What are the payment terms?
T/T, L/C, etc.