3tph Foreign Farm Popular Modular Compact Feed Set
China 3tph Foreign Farm Popular Modular Compact Feed Set, Find details about China Chicken Feed Set, Grinding Machine from 3tph Foreign Farm Popular Modular Compact Feed Set
Basic Info.
Model NO.
SKJZ3800
Pellet Mill Type
Ring Die Pelleter
Condition
New
Applicable Materials Shape
Granular
Warranty
1 Year
Output
2-4t/H
Application
for Making Pellet and Mash Feed
Cleaning
Crushing-Mixing-Pelletizing-Cooling-Sieving
Feed
for Livestock, Poultry Fee
Trademark
Liangyou
Transport Package
Pallet
Specification
CE, ISO, SGS
Origin
Jiangsu China
HS Code
8436100000
Model NO.
SKJZ3800
Pellet Mill Type
Ring Die Pelleter
Condition
New
Applicable Materials Shape
Granular
Warranty
1 Year
Output
2-4t/H
Application
for Making Pellet and Mash Feed
Cleaning
Crushing-Mixing-Pelletizing-Cooling-Sieving
Feed
for Livestock, Poultry Fee
Trademark
Liangyou
Transport Package
Pallet
Specification
CE, ISO, SGS
Origin
Jiangsu China
HS Code
8436100000
Product Desciption
Popular Design Small Poultry Feed Mill Animal Feed Pellet Machine
Jiangsu Liangyou Zhengda Co., Ltd is specialized in manufacturing feed machinery and engineering, we can offer customer complete machine solutions for livestock feed(pig and others) , poultry feed(chicken, duck, goose and others), ruminant feed(cattle, sheep and others), normal aqua feed(four major Chinese carps), special aqua feed(shrimp, crab and others), extruding aqua feed(floating and sinking fish feed, shrimp and others), premix feed(including various additives), pet food(cat food, dog food and others), we can meet customers' kinds of needs.
Feed set definition:
Feed set is short for small manual batching modular feed set which capacity usually no larger than 5t/h. It adopts the design of building block system modular type which will be easy to dismounting, transportation and assembly. Low investment, quick returns, compact structure, small occupy, low demand for land, low cost for construction, and customized design is also optional. The feed set is suitable for small feed factory and farm.
Now we take the case of SKJZ3800 feed set to make introduction based on process diagram and each process as follows:
Brief introduction for flow process
SKJZ3800 Feed set adopts manual batching system with 2-3t/h output for mesh feed 2-3t/h output for pellet feed. The raw material should be weighed in advance before feeding into the production line through two different dumping hopper, in which the material need to be grinded should go into the hammer mill through granule inlet in batches, hammer mill use the pre-cleaner as the feeder, the material no need grinding will go into the production through powder inlet after weighed in advance, then mixed in mixer, the material after mixing can go into the FP bins directly to be mesh finished products. It can also go into the pelletizing process to be pelletized, cooled, finally packed by manual weighing. The total power of the feed set is about 117Kw, dimension is : 12x6x11m, matching 0.3T boiler. The feed set use splicing type frame and is characterized by compact design and reasonable structure, and the satisfaction of environment protection requirements, meanwhile it can be directed to customers design.
Technological process chart:
Technological characteristics and introductions:
RM receiving and cleaning process:
Granules and powder material will be put into the production line separately though two inlet, the granules will be screened and cleaned to remove impurities by pre-cleaner, then remove the iron before it go into the hammer mill, the powder material should be cleaned in advance.
Grinding process: adopts FDSP's tear circle hammer mill which can make both coarse grinding and fine grinding, the feeder is combined together with the pre-cleaner which can clean the material and also feeding into the hammer mill, variable frequency control, evenly feeding and equipped with pulse filter. Mechanical induct discharging. The process is simple and with low cost, it is suitable for small capacity and multi type of material's grinding.
Mixing process: there is pre-mixing bin upper the mixer which can make the feeding continuously when mixer working, the mixed material can go into the pre-pelleting bin and mesh feed bins separately to meet the requirement for producing mesh feed and pellet feed at same time.
Mixing equipment: double shaft paddle mixer SHSJ0.5 with 5.5kw, 250kg/P, homogeneity CV≤5%
Pelletizing process: adopt one pellet mill with single conditioner which is suitable for normal poultry feed and ruminant feed production. the material go into the cooler directly after pellet mill, then go into the crumbling and screening system through bucket elevator, manual packing at last.
Pelletizing equipment: pellet mill SZLH32 with 37kw, output:2-3t/h.( ¢3.5 normal broiler feed formula)
Cooling equipment: counter flow cooler SKLN2.5 with output 3-4t/h
Crumbler: SSLG15x80 with output 2-3t/h, it can crumble the large feed pellets into small pellets to produce small chicken grow seedling feed. the crumbler is designed with by pass system so the material can be go into the screener though by pass when no need to use crumbler.
Screening equipment: plan rotary screener SFJH80×2C with capacity 4-6t/h
Auxiliary system: liquid adding system could adding oil into the mixer to improve feed palatability. Air compressing system is used to supply compressed air for pneumatic components.
The process can be optimized according to different customer needs:
1. Considering the small capacity demand, Instead of powder material cleaning system designed in this feed set, we choose manual pre-cleaning, but customer could require adding this cleaning system based on needs
2. There is mesh feed bins and pellet feed bins both in feed set, if customer do not need the mesh feed we can remove it.
Small tips from FDSP:
How to inspect pellet quality for feed factory
There is no unified standard for the determination of pellet feed quality at present. In addition to the general quality of feed, the quality of pellet feed is generally considered to include the following aspects: sensory index, pulverization rate, hardness, moisture content, durability, bulk density and so on. For fish and shrimp feed, the water stability, water resistance, sedimentation and dissolution should also be determined.
On-site inspection(beside pellet mill)
Inspection on cooler
1. Temperature: after cooling the temperature of particles (generally for room temperature + 5 degrees) , through the detection of temperature here can find if cooler level adjustment is reasonable, cooler operation is normal.
2. Particle size: refers to the uniformity of the broken material, it can reflect whether the adjustment of the broken roller is normal, whether the roller is off-track phenomenon.
3, hardness: particle hardness is not high is the direct cause of the powder.
Inspection on packing section
1. Flour content: the percentage of 1.4 mm material after sifting
2. Heteromere: whether there are flower particles, mixed.
Inspection in lab
1. Moisture: use an infrared drying lamp to dry and detect moisture.
2. Use a pressure gauge to measure the hardness of the feed pellets.
3. Check the content of protein, fat and salt in feed.
4, all the indicators can be qualified for factory sales.
FDSP feed machinery and engineering, the use of scientific and mature design technology, so that feed final pellets are with length uniformity, hardness moderate, beautiful appearance, for customers to enhance market competitiveness. Welcome new and old customers call to negotiate.
Jiangsu Liangyou Zhengda Co., Ltd is specialized in manufacturing feed machinery and engineering, we can offer customer complete machine solutions for livestock feed(pig and others) , poultry feed(chicken, duck, goose and others), ruminant feed(cattle, sheep and others), normal aqua feed(four major Chinese carps), special aqua feed(shrimp, crab and others), extruding aqua feed(floating and sinking fish feed, shrimp and others), premix feed(including various additives), pet food(cat food, dog food and others), we can meet customers' kinds of needs.
Feed set definition:
Feed set is short for small manual batching modular feed set which capacity usually no larger than 5t/h. It adopts the design of building block system modular type which will be easy to dismounting, transportation and assembly. Low investment, quick returns, compact structure, small occupy, low demand for land, low cost for construction, and customized design is also optional. The feed set is suitable for small feed factory and farm.
Now we take the case of SKJZ3800 feed set to make introduction based on process diagram and each process as follows:
Brief introduction for flow process
SKJZ3800 Feed set adopts manual batching system with 2-3t/h output for mesh feed 2-3t/h output for pellet feed. The raw material should be weighed in advance before feeding into the production line through two different dumping hopper, in which the material need to be grinded should go into the hammer mill through granule inlet in batches, hammer mill use the pre-cleaner as the feeder, the material no need grinding will go into the production through powder inlet after weighed in advance, then mixed in mixer, the material after mixing can go into the FP bins directly to be mesh finished products. It can also go into the pelletizing process to be pelletized, cooled, finally packed by manual weighing. The total power of the feed set is about 117Kw, dimension is : 12x6x11m, matching 0.3T boiler. The feed set use splicing type frame and is characterized by compact design and reasonable structure, and the satisfaction of environment protection requirements, meanwhile it can be directed to customers design.
Technological process chart:
Technological characteristics and introductions:
RM receiving and cleaning process:
Granules and powder material will be put into the production line separately though two inlet, the granules will be screened and cleaned to remove impurities by pre-cleaner, then remove the iron before it go into the hammer mill, the powder material should be cleaned in advance.
Grinding process: adopts FDSP's tear circle hammer mill which can make both coarse grinding and fine grinding, the feeder is combined together with the pre-cleaner which can clean the material and also feeding into the hammer mill, variable frequency control, evenly feeding and equipped with pulse filter. Mechanical induct discharging. The process is simple and with low cost, it is suitable for small capacity and multi type of material's grinding.
Grinding machine: hammer mill SFSP568-I with power 22KW, output: 2-3t/h
Mixing process: there is pre-mixing bin upper the mixer which can make the feeding continuously when mixer working, the mixed material can go into the pre-pelleting bin and mesh feed bins separately to meet the requirement for producing mesh feed and pellet feed at same time.
Mixing equipment: double shaft paddle mixer SHSJ0.5 with 5.5kw, 250kg/P, homogeneity CV≤5%
Pelletizing process: adopt one pellet mill with single conditioner which is suitable for normal poultry feed and ruminant feed production. the material go into the cooler directly after pellet mill, then go into the crumbling and screening system through bucket elevator, manual packing at last.
Pelletizing equipment: pellet mill SZLH32 with 37kw, output:2-3t/h.( ¢3.5 normal broiler feed formula)
Cooling equipment: counter flow cooler SKLN2.5 with output 3-4t/h
Crumbler: SSLG15x80 with output 2-3t/h, it can crumble the large feed pellets into small pellets to produce small chicken grow seedling feed. the crumbler is designed with by pass system so the material can be go into the screener though by pass when no need to use crumbler.
Screening equipment: plan rotary screener SFJH80×2C with capacity 4-6t/h
Auxiliary system: liquid adding system could adding oil into the mixer to improve feed palatability. Air compressing system is used to supply compressed air for pneumatic components.
The process can be optimized according to different customer needs:
1. Considering the small capacity demand, Instead of powder material cleaning system designed in this feed set, we choose manual pre-cleaning, but customer could require adding this cleaning system based on needs
2. There is mesh feed bins and pellet feed bins both in feed set, if customer do not need the mesh feed we can remove it.
Small tips from FDSP:
How to inspect pellet quality for feed factory
There is no unified standard for the determination of pellet feed quality at present. In addition to the general quality of feed, the quality of pellet feed is generally considered to include the following aspects: sensory index, pulverization rate, hardness, moisture content, durability, bulk density and so on. For fish and shrimp feed, the water stability, water resistance, sedimentation and dissolution should also be determined.
On-site inspection(beside pellet mill)
1. Temperature: the temperature of the wet powder after conditioning, the temperature varies according to the formula (generally 4.5-ring die chicken feed temperature not less than 80 degrees, 3.0-ring die pig feed not less than 70 degrees, product adding enzyme temperature not more than 80 degrees) .
2. Moisture: before going into cooler, the moisture content of the particles after granulating. An effective test is to crush a hot particle between the thumb and forefinger into a pancake shape. If it is putty-like in viscosity and does not break, it indicates that the moisture content is in place; otherwise the steam still needs to be added.
2. Moisture: before going into cooler, the moisture content of the particles after granulating. An effective test is to crush a hot particle between the thumb and forefinger into a pancake shape. If it is putty-like in viscosity and does not break, it indicates that the moisture content is in place; otherwise the steam still needs to be added.
3. Color: the color of the particles varies with the ingredients in the formula, and for the same formula (the same breed of formula) , the color will generally not change much.
4, particle size: the particle length usually is 2-3times of ring die diameter, according to different material number has different requirements.
4, particle size: the particle length usually is 2-3times of ring die diameter, according to different material number has different requirements.
Inspection on cooler
1. Temperature: after cooling the temperature of particles (generally for room temperature + 5 degrees) , through the detection of temperature here can find if cooler level adjustment is reasonable, cooler operation is normal.
2. Particle size: refers to the uniformity of the broken material, it can reflect whether the adjustment of the broken roller is normal, whether the roller is off-track phenomenon.
3, hardness: particle hardness is not high is the direct cause of the powder.
Inspection on packing section
1. Flour content: the percentage of 1.4 mm material after sifting
2. Heteromere: whether there are flower particles, mixed.
Inspection in lab
1. Moisture: use an infrared drying lamp to dry and detect moisture.
2. Use a pressure gauge to measure the hardness of the feed pellets.
3. Check the content of protein, fat and salt in feed.
4, all the indicators can be qualified for factory sales.
FDSP feed machinery and engineering, the use of scientific and mature design technology, so that feed final pellets are with length uniformity, hardness moderate, beautiful appearance, for customers to enhance market competitiveness. Welcome new and old customers call to negotiate.
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