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Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine

China Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine, Find details about China Fish Feed Pellet Machine, Shrimp Feed Production Line from Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine

Model NO.
FDSP series
Bulking Machine Type
Twin Screw Bulking Machine
Expanding Method
Wet Expansion
Condition
New
Applicable Materials Shape
Granular
Warranty
1year
Voltage
380V 50Hz
Capacity
3-6tph
Pelleted Feed Size
1.5-18mm
Trademark
FDSP
Transport Package
Iron Pallet and Soft Guard
Origin
China
HS Code
84361000
Model NO.
FDSP series
Bulking Machine Type
Twin Screw Bulking Machine
Expanding Method
Wet Expansion
Condition
New
Applicable Materials Shape
Granular
Warranty
1year
Voltage
380V 50Hz
Capacity
3-6tph
Pelleted Feed Size
1.5-18mm
Trademark
FDSP
Transport Package
Iron Pallet and Soft Guard
Origin
China
HS Code
84361000
Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine
 
Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine

Definition of Aqua Extruding Feed:
Extruded aquatic feed is a kind of puffing and porous pellet feed made by feeding the raw material of powder feed (containing starch or protein) into the puffing machine, through continuous mixing, conditioning, heating, pressurization, extrusion die hole, sudden drop in pressure, and cutting into grain segment, drying, stabilizing and other processes.

Raw Materials:
The main raw materials of floating fish feed are protein, it consist of grain, bread meal, rice bran, bran, blood meal, oil, premix feed, etc.

Introduction of Main Process:
The features of extruding fish feeds are that the crush fineness is small (about 60-100 mesh), the curing degree is high, with high oil content (The refueling way is the combination of mixer, extruder and coating three ways), the diameter size of finish pellets is large (about 0.6-20mm). This extruding fish feed mill plant's capacity is designed to be 3-tph, adopting one grinding process, first dosing & mixing process, one pulverizing system, second mixing process, one extruding process, one coating & bagging process. The total power of this line is about 450kw, the working land size is about 30*24*30m, and matching 2ton boiler. The whole line has compact design, reasonable structure and meets the requirement of environmental protection. It can be customized according to customer's requirements. 
Basic 3-6tph Extruded Aquatic Feed Extruder Plant MachineFlow Diagram of Process:
RM Receiving & Precleaning System-Grinding System-First Dosing & Mixing System-Pulverizing System-Second Mixing Sytem-Extruding System-Coating & Bagging System

Craft features and illustration of Each Process:
Raw materials receiving and cleaning section: In this section, pellet feeding cleaning and powder feeding cleaning are separated independently and separate dust removal. Dust removal effect is good.
Cleaning equipment:granules sifter SCY80,capacity 20-30T/H;powder sifter SQLZ60X50X100, capacity 10-15T/H.

First coarse grinding section: This section adopts one hammer mill, and with two pre-grinding bins. The crushed varieties can be changed alternately. Before entering the bins, the impurities are removed by magnetic separation device to ensure the safe operation of the hammer mill. 
Grinding equipment : Hammer mill SFSP668×600, 55kw, designed to produce 5-7t /h

First batching and mixing section: This section adopts 12 batching bins, one set of batching system. It is controlled by the batching program independently developed by our company to realize accurate fast and slow feeding, fast batching and high precision.
Weighing equipment: Dosing scale PCS10, dosing precision: dynamic ≤3‰, static ≤1‰.
Mixing equipment: mixer SHSJ2, (18.5KW, 1000kg/ batch), designed to produce 8-10t /h/ set. Mixture uniformity CV ≤5%.

Micro grinding section: Due to the extruder high requirement for the fineness of raw material, generally 60-120 mesh, this section adopts a pulverizer, equipped with two pre-grinding bins. They can take turns to store and discharge the material, which reduces the pulverizer idle time. It adopts the wind type discharging, is allocated with cyclone, pulse filter, and the grinding fineness can be adjusted.
Pulverizer equipment: SWFL130, 160+15+ 2.2kw; Design time: 3-6t /h.

Second mixing section: This section adopts two secondary mixing bins, a mixing machine and a micro element adding port.
Mixing equipment: mixer SHSJ2, 18.5kw, 1000kg/P, designed to produce 8-10t /h. Mixture uniformity CV≤5%.

Extruding section: This section adopts a single screw extruder, equipped with a pre-extruding bin above the extruder. The extruding bin is designed as a round bin, and equipped with a disk-type feeder to prevent material from forming and discharge smoothly.
Extruding equipment: SPHS165, 2.2+18.5+160+ 5.5kw, design output: 3-6T /H (discharging hole diameter 4.0mm), drying equipment: SHGW240×2-6, 0.55+1.5*2+7.5×8+ 0.55kw, design output: 4-6T/H

Coating & Bagging section: This section adopts a set of roller grease coating equipment, equipped with pneumatic gravity diverter before entering the equipment. You can choose whether to spray finished pellets according to different formula requirements. The coating section solves the problem that the early phase of the material fat content should not be too much and then can not meet the fat content requirements. By coating, the feed appearance is good, palatability is strong, nutrition is strong. The materials after oil injection are screened and packed after cooling by cooler.
Coating machine: SYPG1000, 2.2kw, design output: 4-6T/H, 
Swing cooler: SKLB4, 1.1+ 1.5kw, 4m3 volume, design output: 6-8T/H.
Packing equipment: Rapid single-bucket granule scale for extruding material, packing range: 20-25kg/bag, 4-6 bags/minute.

Auxiliary section: The dust removal system: it is used in the bagging system which can improving the working environment for workers; Oil adding system and Water adding system: it can improve the feed palatability.
Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine
FAQ
1. Q: Are you a factory or trading company?
A: We are a factory.
2. Q: Where is your factory located? How can I visit there?
A: Our factory is located in Liyang City, Jiangsu Province, China, near Shanghai. You can fly to Shanghaiairport directly. All our clients, from home or abroad, are warmly welcome to visit us!
Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine
Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine
Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine


Certifications:
Our products have passed CE certification, SGS certification and ISO9001 certification. With our professional experienced technical team, we have lots of experience in overseas projects, and earned many certifications and patent design.

Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine
Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine
Basic 3-6tph Extruded Aquatic Feed Extruder Plant Machine




 

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