BATCH MIXING EQUPMENTWith the improvement of technical requirements for cementing job, the unit performance also advances higher standard. SJS develops all kinds of batch mixing equipments for high density, and high quality slurry. Compared with other mixing units, it has the features of wide density range (especially high density), high density precision, and continuous and batch mixing. The units are accepted and applied by more and more oil field users.BACS-300-100A Batch and continuous mixing skid BACT-300-100A Batch and continuous mixing truck BCS-300-100B Manual batch mixing skid (Single tank) BCS-300-100A Manual batch mixing skid (Double tank) BACTLR-300-100B Continuous batch mixing trailer BACTLR-300-100A Batch and continuous mixing trailer.BACS-300-100A BATCH AND CONTINUOUS MIXING SKID 1.Overview
Model BACS-300-100A batch and continuous mixing skid utilizes the ACM-III which is the latest in mixing and density control technology, it can realize batch mixing and continuos supplying the slurry to a cementing pumper.
2.Work process- Continuous mixing operation: deliver mixed slurry from mixing tank to triplex pump's suction directly via transfer pump of cementing equipment.
- Batch mixing operation: deliver mixed slurry from mixing tank to the two batch mixing tanks alternately, to realize batch mixing and continuous supplying.
- Special slurry mixing: for special formula slurry (such as high density slurry), it can use the regular density slurry as the basic fluid, add weight additive through hopper on the top of unit, and then recirculate it in unit via recirculating pump.
3. Genaral specificationEngine power: 300HP@/2200 RPM
Mixing Capability: 0.3-2.3m3/min
Density range: 1.3-2.5g/cm3
Auto control precision: +/-0.02 g/cm3
Batch mixing tank volume: 2x50BBL/2x8m3
Mixing tank volume: 8BBL/1.2m3
Working ambient temperature: -20°C~+50°C
Overall dimension: 7850 (L) x 2500(W) x 3150 mm(H)
Net weight: 11500kg
Configuration
Engine: caterpillar C7 300HP@2200RPM
Gear box: Funk 59000 series
Hydraulic system: Eaton heavy close hydraulic system
Slurry recirculating pump: Serva RA56
Booster/transfer pump: Serva RA56 Mixing
water pump: Serva 4X3
Mixing system: high energy system
Control system: ACM-III.1 auto density control system4. Features- Continuous/batch mixing; manual/auto control.
- Utilizes new high energy mixing technology. Slurry enters into batch mixing tank via high energy mixing system and then average to ensure the stable quality of slurry.
- Adopts the international popular configuration 2x50BBL, and install large power agitator in each tank.
- Equipped with anti-impact and lifting frame, for easy transporting and hoisting.
- High efficiency and water-saving semi-automatic tank cleaning system.
BACT-300-100A BATCH AND CONTINUOUS MIXING TRUCK1.OverviewBACT-300-100A Batch and continuous mixing truck is new equipment designed for continuous and batch mixing of high quality slurry, according to actual operating condition in oil field,The unit adopts North Benz 6 X4 chassis equipped with two hydraulic auxiliary jacks at each side, which can meet the requirements of mobility and weight bearing for a batch mixing job.The deck engine supplies power to whole mixing equipment, through driving the hydraulic system to power the three centrifugal pumps and agitators. The unit is mainly used in cementing jobs with high demand of slurry density.2.General specificationEngine power: 300HP@2200 RPM
Mixing capacity: 0.3~2.3m3/minDensity range: 1.3~2.5g/cm3 Auto control precision: ±0.02 g/cm3
Batch mixing tank volume: 2x50BBL/2x8 m3
Mixing tank volume: 8BBL/1.2 m3
Working ambient temperature: -20°C~+50°C
Overall dimension (mm): 10250 (L) x 2500 (W)x 4150 mm (H)
Net weight: 22000kg
Configuration
Chassis: North Benz 6X4 or 6X6
Engine: caterpillar C7 300HP@2200RPM
Gear box: Funk 59000 series
Hydraulic system: Eaton heavy close hydraulic system
Slurry recirculating pump: Serva RA56
Booster/transfer pump: Serva RA56
Mixing Water pump: Serva 4X3
Mixing system: high energy mixing system
Control system: ACM- 111.1 auto density control system
3.Features- Auxiliary hydraulic jacks meets demand for weight bearing.
- Continuous/batch mixing; manual/auto control.
- Utilize new high energy mixing technology. Slurry enters into batch mixing tank after mixed in high energy mixing system, and then average to ensure the stable quality of slurry.
- Adopt the international popular configuration 2x50BBL, and install large power agitator in each tank.
- High efficiency and water-saving semi-automatic batch mixing tank cleaning system.
BCS-300-100 MANUAL BATCH MIXING SKID1.OverviewBCS-300-100 Manual batch mixing skid is the economic equipment based on continuous and batch mixing system without ACM system, which is applicable for slurry batch mixing during cementing job. Working principle: keep the slurry circulating via recirculation centrifugal top of tank. The batch mixing tank can be configured with single tank 120BBL or 2x50BBL double tank.
2. General Specification| manual batch mixing | single tank | double tank |
| gross weight | 13t | 11t |
| batch mixing tank volume | 120BBL | 2x50BBL |
| density range | 1.2-2.7 g/cm3 | 1.3-2.7 g/cm3 |
| working asmbinet temperature | -25ºC-50ºC | -25ºC-50ºC |
Configuration
| | Single tank | Double tank |
| Engine | Caterpillar C7 300HP@2200RPM | Caterpillar C7 300HP@2200RPM |
| Gear box | Funk 59000series | Funk 59000series |
| Hydraulic system | Eaton heavy-duty close-loop hydraulic system | Eaton heavy duty close-loop hydraulic system |
| Recirculation centrifugal pumpl | SERVA RA56 | SERVA RA56 |
| Recirculation centrifugal pumpll | SERVA RA56 | SERVA RA56 |
| Ejection system | Simple jet system+ hopper | Simple jet system+ hopper |
| Dry cement valve | Manual control | Manual control |
| Batch mixing tank | single tank+agitator | Double tank+agitator |
3. Features
- Low cost, Without ACM system and high energy mixing system.
- Adopts international popular single tank or 2x50BBL configuration, and install large power agitator in each tank.
- Anti-impact and lifting frame, for easy transporting and hoisting.
- High efficiency and water-saving semi-automatic tank cleaning system.
- Meets the demand of ZONE-II and applicable for offshore platform, if electric motor system is chosen
BACTLR-300-100 CONTINUOUS AND BATCH MIXING TRAILER1.Overview
BACTLR-300-100A Continuous batch mixing trailer is designed for continuous and batch mixing of high quality slurry, according to actual operating condition in oil field,
The trailer is equipped with two extra mechanic jack at the tail end which can meet the requirements of weight bearing during the mixing job.
The deck engine supplies power to whole mixing equipment, through driving the hydraulic system to power the three centrifugal pumps and agitators. The unit is mainly used in cementing jobs with high demand of slurry density.
2.General specification
Engine power: 300HP@/2200 RPM
Mixing capacity: 0.3~2.3m3/min
Density range: 1.3~2.5g/cm3
Auto control precision: ±0.02 g/cm3
Batch mixing tank volume: 2x50BBL/2x8 m3
Mixing tank volume: 8BBL/1.2 m3
Working temperature: -20°C~+50°C
Overall dimension (mm): 11600 (L) x 2500 (W)x 4150 mm
Net weight: 22000kg
Configuration
Trailer chassis: domestic or imported trailer chassis
Engine: caterpillar C7 300HP@2200RPM
Gear box: Funk 59000 series
Hydraulic system: Eaton heavy-duty close-loop hydraulic system
Slurry recirculating pump: Serva RA56
Booster/transfer pump: Serva RA56
Mixing Water pump: Serva 4X3
Mixing system: high energy mixing system
Control system: ACM-III.1 auto density control mixing system
3.Features
'Extra mechanic jack meets demand for weight bearing.during mixing operation.
'Continuous/batch mixing; manual/auto control.
'Utilizes new high energy mixing technology. Slurry enters into batch mixing tank though mixing in high energy mixing system, and then average to ensure the stable quality of slurry.
'Adopts the international popular configuration 2x50BBL, and install large power agitator in each tank.
High efficiency and water-saving semi-automatic batch mixing tank cleaning system