Automatic Soft PE/Cosmetic Seamless Tube Extrudering and Cutting Production Line
China Automatic Soft PE/Cosmetic Seamless Tube Extrudering and Cutting Production Line, Find details about China Automatic Cosmetic Plastic Tube Making Line, Cosmetics Tube Making Line-Shanghai from Automatic Soft PE/Cosmetic Seamless Tube Extrudering and Cutting Production Line
Basic Info.
Model NO.
B. JG-II
Exhaust
Don′t Exhaust
Automation
Automatic
Computerized
Computerized
Welding Type
Hot Temperature
Speed
Changing According with Tube Diameter and Length
Trademark
Sunway
Transport Package
Wooden Case
Specification
4810*850*1700mm
Origin
Jiangsu, China
Model NO.
B. JG-II
Exhaust
Don′t Exhaust
Automation
Automatic
Computerized
Computerized
Welding Type
Hot Temperature
Speed
Changing According with Tube Diameter and Length
Trademark
Sunway
Transport Package
Wooden Case
Specification
4810*850*1700mm
Origin
Jiangsu, China
Product Desciption
Automatic Soft PE/Cosmetic Tube Extrudering Production Line
1. Two-layer Full-plastic Extruder Tube Making Machine
1.1 Features
One-layer extrusin tube uses: PE. Two-layer extrusion tube can reduce material cost.(using : Pearl + PE/PE + Pigment)
The temperature controllers of different materials can be controlled individually. In this way, we can find out the best running condition on the materials both in running fluency and dis-solubility.
The surface of co-extrusion tubes made by two-layer machine is more glossy than the surface of mono-layer tubes.
Using the same material on two-layer co-extrusion can increase the water-resistance and anti-penetration of the materials for about 20-30% (using: PE+ Pigment. Inner: recycled material.)
1.2 Main Specifications
1.3 Main Part List
2 B.JG-V Five-layer Full-plastic Tube Extrusion Tube Machine
2.1 Features
Material: LDPE / BA / EVOH / BA / LDPE
Capacity: ≤60pcs / min
Production speed: 12m / min
Tube Size: ∅19 ~ ∅60mm
Installed power: 75kW
Operating power: 50kW
Equipment area size: 6500 (L) × 3500 (W)
Voltage: 380V, 4P 50HZ
Device Color: Gray (may be set according to customer requirements)
Extruder 1 (LDPE material extruded)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅50
L/D: 1:30
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 7.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 12.2 kW, stainless steel heating coil
Cooling fan power: 0.54 kW; 3 zone cooling
Extruder 2 (LDPE material extruded)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅45
L/D : 1:32
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 7.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 9.8kW, stainless steel heating coil
Cooling fan power: 0.54 kW; 3 district cooling
Extruder 3 (BA material extrusion)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅35
L/D: 1:26
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 4kW
Inverter brand: Panasonic
4 zone heating, heating power: 8.8kW, stainless steel heating coil
Cooling fan power: 0.36 kW; 2 district cooling
Extruder 4 (EVDH material extrusion)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅40
L/D: 1:28
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 5.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 11.4kW, stainless steel heating coil
Cooling fan power: 0.36 kW; 2 district cooling
Co-extrusion die area
Heating power: 6.7 kW
District heating: 2 District
Heater Material: Stainless steel heating coil
Vacuum sizing tank
Tank Material: SUS304
Tank length: 2100mm
Vacuum pump power: 0.81 kW; Germany's Siemens
Pump power: 0.75 kW
Number of nozzles: 14
Front and rear upper and lower adjustable: Adjustable
Tractor
Frequency Control, Panasonic Inverter, Xiamen East calendar geared motor
Traction speed: 12 / min
Track length: 750mm
Traction motor power: 0.75 kW
Track Material: Silicone
Cutting Machine
Cutting precision: ± 1.5mm
Cutting Frequency: according to production needs to be set
Motor power of Cut off the servo motor : 1.5 kW
Motor power of Tracking servo motor : 1.0 kW
Servo motor: Panasonic
Touch screen: Hitec
2.2 Main Part List
3.B·ZJ-III Automatic Shoulder Injecting Machine for Round and Oval Shoulder
3.1 Introduction
B·ZJ-III Automatic Shoulder Injecting Machine, researched and manufactured on our own, is a new type machine of advanced science and technology specially for shoulder injection. Its all operation is controlled by PLC of large-scale through a people-machine interface of touch screen. By plastic injecting, spitting, squeezing and welding, it can make a plastic shoulder for plastic tubes and aluminum-plastic tubes. And the shoulder is smooth, beautiful and firm.
This machine mainly includes precise clearance apparatus, automatic tube-feeding device, fixed volume injecting device, plastic spitting device, mould-closing forming device, mold separating device, automatic tube-releasing device , automatic material-feeding device and cushion container.
The main two parts of this machine have been awarded the national patents
The plastic-injecting device, patent number: ZL 2004 2 0027317.6
The mold turning and fastening device, patent number: ZL 2004 2 0027315.7
3.2 Main Technical Parameters:
3.3 Main Part List
4. B.ZJ-II Shoulder Injection Machine
Double-mold alternate forming is adopted with high working efficiency. Screwing pre-plasticization, fixed and limit feeding, and full-hydraulic fast&slow mold closing are adopted. It has such advantages as high mold clamping force, smooth mold movement,electric interlocking, smooth and beautiful injection head, good safety and reliability, small floor space, easy mold assembly and disassembly,etc.
Shoulder-injection mold: diameter of tube is 12.7mm-60 mm with oval and round shapes. Design and manufacturing can also be made according to customer requirements. Thread shapes can also be designed and manufactured according to customer requirements.
Main Technical Parameters
5. B.ZFG -II Top sealing and capping machine
5.1 Introduction
This machine is suitable for opening the hole in the head of plastic or aluminum-plastic laminated tube which is hermetic, and sealing the hole with aluminum foil, then capping the tube finally. It includes three functions together.
This machine is an ideal machine for the tube manufacture plants. It uses the advanced PLC control and screen-touch interface programs, and the servo electric drive can keeps pinpoint. It also enjoys firm structure, widely usage, high speed and stable operation. Accurate holing, attractive sealing and precise capping are all the advantages of the machine.
5.2 Main Parameters:
5.3 Main Part List
6. B.SJ-1080 Cap Making Machine (160g)
Mould Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 50, and 60 (Conical, nail, stand-up and flip top cap for choice)
6.1 Introduction
Injection moulding machine applies high responsive proportional variable pump system to replace the traditional 3-way proportional valve control mode , thus to enable the high match of power between hydraulic out put and machine effective operation which avoids energy loss from high pressure throttle , flow , compared with normal constant pump drive machine the variable pump drive machine is able to save . In addition , the machine less heating enables save of cooling water by 30% , debasing peripheral noise and extension of service life hydraulic sealing part sand oil to minimize operation and maintenance cost and meanwhile to meet the strict international environment protective policy finally , the amount of the output increases obviously.
6.2 Main Parameters
Final Product
Empty lami-tubes mainly used for packing toothpaste, medicine, body lotion and cream-like daily goods.
1. Two-layer Full-plastic Extruder Tube Making Machine
1.1 Features
One-layer extrusin tube uses: PE. Two-layer extrusion tube can reduce material cost.(using : Pearl + PE/PE + Pigment)
The temperature controllers of different materials can be controlled individually. In this way, we can find out the best running condition on the materials both in running fluency and dis-solubility.
The surface of co-extrusion tubes made by two-layer machine is more glossy than the surface of mono-layer tubes.
Using the same material on two-layer co-extrusion can increase the water-resistance and anti-penetration of the materials for about 20-30% (using: PE+ Pigment. Inner: recycled material.)
1.2 Main Specifications
- Screw Dia(inner): φ45mm,15HP
- Screw Dia(outer): φ40mm,10HP
- Screw L/D Ratio (inner): 32/1
- Screw L/D Ratio (outer): 32/1
- Screw Type : Full flight
- Water consumption: 40L/min . 5-10C
- Power consumption : 66kw
- Extrusion Linear Speed : 15m/min
- Cutting Speed: 100pcs/min
- Tube Dia Range : φ19-60mm
- Machine Size : 6500*4000*2100mm
- Total New Weight : approx.3240kg.
1.3 Main Part List
| Item. | Name and Model | Brand or Manufacturer |
| 1 | Variable speed motor:YVF2-132M-6 | Anhui Wannan Motor |
| 2 | High strength hardened gear speed reducer:ZLYJ146-10- | Hangzhou Xiaoshan Shuguang Machinery Factory |
| 3 | Fan:DF-3 | Shanghai Zhangao Fan |
| 4 | Ball screw pair:SFE R 2525-6 D 470 | ABBA |
| 5 | Stainless steel pump:TPH2T3K | |
| 6 | Water circulation vacuum pump:2VB2 060-0NC00-2P | The German Siemens |
| 7 | Three-phase asynchronous motor deceleration:ZF32-0.75-30 | Xiamen Dongli |
| 8 | Servo Motor:MHMD082G1U | Panasonic |
| 9 | Servo motor drive:MCDHT3520E | Panasonic |
| 10 | Transducer:BFV00072Gk0.75kW | Panasonic |
| 11 | Frequency Transformer:AVF100-0754 | Panasonic |
| 12 | PLC:FP-X C30T | Panasonic |
| 13 | Touch Screen:PWS5610T-S | Hai Tai Ke |
| 14 | Vacuum pressure regulating valve:VC63 | Korea |
| 15 | Encoder:OVW2-20-2MHT 2000p/r | Panasonic |
| 16 | Screw arbor:Φ50 1:32 | Zhejiang Zhoushan |
2 B.JG-V Five-layer Full-plastic Tube Extrusion Tube Machine
2.1 Features
Material: LDPE / BA / EVOH / BA / LDPE
Capacity: ≤60pcs / min
Production speed: 12m / min
Tube Size: ∅19 ~ ∅60mm
Installed power: 75kW
Operating power: 50kW
Equipment area size: 6500 (L) × 3500 (W)
Voltage: 380V, 4P 50HZ
Device Color: Gray (may be set according to customer requirements)
Extruder 1 (LDPE material extruded)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅50
L/D: 1:30
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 7.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 12.2 kW, stainless steel heating coil
Cooling fan power: 0.54 kW; 3 zone cooling
Extruder 2 (LDPE material extruded)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅45
L/D : 1:32
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 7.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 9.8kW, stainless steel heating coil
Cooling fan power: 0.54 kW; 3 district cooling
Extruder 3 (BA material extrusion)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅35
L/D: 1:26
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 4kW
Inverter brand: Panasonic
4 zone heating, heating power: 8.8kW, stainless steel heating coil
Cooling fan power: 0.36 kW; 2 district cooling
Extruder 4 (EVDH material extrusion)
Feeding system and dry system: None (according to customer requirements optional)
Screw diameter: ∅40
L/D: 1:28
Screw speed: ≤14rpm (frequency control)
Screw and barrel material: 38CrMoAlA
Motor power: 5.5kW
Inverter brand: Panasonic
5 zone heating, heating power: 11.4kW, stainless steel heating coil
Cooling fan power: 0.36 kW; 2 district cooling
Co-extrusion die area
Heating power: 6.7 kW
District heating: 2 District
Heater Material: Stainless steel heating coil
Vacuum sizing tank
Tank Material: SUS304
Tank length: 2100mm
Vacuum pump power: 0.81 kW; Germany's Siemens
Pump power: 0.75 kW
Number of nozzles: 14
Front and rear upper and lower adjustable: Adjustable
Tractor
Frequency Control, Panasonic Inverter, Xiamen East calendar geared motor
Traction speed: 12 / min
Track length: 750mm
Traction motor power: 0.75 kW
Track Material: Silicone
Cutting Machine
Cutting precision: ± 1.5mm
Cutting Frequency: according to production needs to be set
Motor power of Cut off the servo motor : 1.5 kW
Motor power of Tracking servo motor : 1.0 kW
Servo motor: Panasonic
Touch screen: Hitec
2.2 Main Part List
| Item. | Name and Model | Brand or Manufacturer |
| 1 | Variable speed motor:YVF2-132M-6 | Anhui Wannan Motor |
| 2 | High strength hardened gear speed reducer:ZLYJ146-10- | Hangzhou Xiaoshan Shuguang Machinery Factory |
| 3 | Fan:DF-3 | Shanghai Zhangao Fan |
| 4 | Ball screw pair:SFE R 2525-6 D 470 | ABBA |
| 5 | Stainless steel pump:TPH2T3K | |
| 6 | Water circulation vacuum pump:2VB2 060-0NC00-2P | The German Siemens |
| 7 | Three-phase asynchronous motor deceleration:ZF32-0.75-30 | Xiamen Dongli |
| 8 | Servo Motor:MHMD082G1U | Panasonic |
| 9 | Servo motor drive:MCDHT3520E | Panasonic |
| 10 | Transducer:BFV00072Gk0.75kW | Panasonic |
| 11 | Frequency Transformer:AVF100-0754 | Panasonic |
| 12 | PLC:FP-X C30T | Panasonic |
| 13 | Touch Screen:PWS5610T-S | Hai Tai Ke |
| 14 | Vacuum pressure regulating valve:VC63 | Korea |
| 15 | Encoder:OVW2-20-2MHT 2000p/r | Panasonic |
| 16 | Screw arbor:Φ50 1:32 | Zhejiang Zhoushan |
3.B·ZJ-III Automatic Shoulder Injecting Machine for Round and Oval Shoulder
3.1 Introduction
B·ZJ-III Automatic Shoulder Injecting Machine, researched and manufactured on our own, is a new type machine of advanced science and technology specially for shoulder injection. Its all operation is controlled by PLC of large-scale through a people-machine interface of touch screen. By plastic injecting, spitting, squeezing and welding, it can make a plastic shoulder for plastic tubes and aluminum-plastic tubes. And the shoulder is smooth, beautiful and firm.
This machine mainly includes precise clearance apparatus, automatic tube-feeding device, fixed volume injecting device, plastic spitting device, mould-closing forming device, mold separating device, automatic tube-releasing device , automatic material-feeding device and cushion container.
The main two parts of this machine have been awarded the national patents
The plastic-injecting device, patent number: ZL 2004 2 0027317.6
The mold turning and fastening device, patent number: ZL 2004 2 0027315.7
3.2 Main Technical Parameters:
| Power Supply | 380V |
| Power | 19.8kW |
| Air Pressure | ≥6Bar |
| Air Consumption | ≥0.5m3 |
| Dimensions | 3330×2250×3400mm |
| Tube Diameter | Φ16-Φ50mm(Round)Φ22-Φ50mm(Oval) |
| Tube Length | 55-210mm |
| Productivity | 40-60pcs/min |
| Weight | 4500kg |
3.3 Main Part List
| Name | Model | Manufactor |
| Transducer | BFV00042DK | Panasonnic |
| PLC | AFPX-C60T | Panasonnic |
| PLC | AFPX-DA2 | Panasonnic |
| PLC | AFPX-EFP0 | Panasonnic |
| PLC | FPO-TC4(AFPO420) | |
| Servo Motor | MDMA202GCG/2KW | Panasonnic |
| Servo Drive | MEDHT7364/2KW | Panasonnic |
| Servo Motor | MDMA102GCG/1KW | Panasonnic |
| Servo Motor | MDDHT3530/1KW | Panasonnic |
| Main Pneumatic elements(cylinder, magnetic valve) | SMC(Japan) | |
| Linear slider bearings, Lead rail | HIWIN(Taiwan) | |
| Extrusion molding screw | φ32 | Zhoushan Jingye screw manufacturing factory |
| Reducer | Jie Brand(Hangzhou) | |
| Gear reducing motor | CH200- 1:10 Horizontal | Chengbang Motor (Taiwan) |
4. B.ZJ-II Shoulder Injection Machine
Double-mold alternate forming is adopted with high working efficiency. Screwing pre-plasticization, fixed and limit feeding, and full-hydraulic fast&slow mold closing are adopted. It has such advantages as high mold clamping force, smooth mold movement,electric interlocking, smooth and beautiful injection head, good safety and reliability, small floor space, easy mold assembly and disassembly,etc.
Shoulder-injection mold: diameter of tube is 12.7mm-60 mm with oval and round shapes. Design and manufacturing can also be made according to customer requirements. Thread shapes can also be designed and manufactured according to customer requirements.
Main Technical Parameters
| Machine Main Motor Power | 5.5KW |
| Heating Power | 3.5KW |
| Injection Weight | 63cm3 |
| Power Supply | 136MPa |
| Mold Locking Power | 400KN |
| Mold Opening Power | 100KN |
| Max.Production Capacity | 22-24pcs/min |
| Dimension | 2300×1700×2800mm |
| Weight | 1300kg |
5. B.ZFG -II Top sealing and capping machine
5.1 Introduction
This machine is suitable for opening the hole in the head of plastic or aluminum-plastic laminated tube which is hermetic, and sealing the hole with aluminum foil, then capping the tube finally. It includes three functions together.
This machine is an ideal machine for the tube manufacture plants. It uses the advanced PLC control and screen-touch interface programs, and the servo electric drive can keeps pinpoint. It also enjoys firm structure, widely usage, high speed and stable operation. Accurate holing, attractive sealing and precise capping are all the advantages of the machine.
5.2 Main Parameters:
| 1 | Power Supply | 380V, 50Hz |
| 2 | Power | 3.5kw |
| 3 | Air Supply | 0.5MPa |
| 4 | Air Consumption | 0.8m3/min |
| 5 | Productivity | 60 pcs/min |
| 6 | Foiling Precision | 99% |
| 7 | Capping Precision | 99% |
| 8 | Tube Diameter | Ф19~Ф50mm |
| 9 | Thickness of Aluminum Foil | 0.008~0.01mm |
| 10 | Dimension(L×W×H) | 2200×2000×1800 |
| 11 | Weight | 850kg |
5.3 Main Part List
| Name | Model | Remark |
| Gear reducer motor | CH-4 1:20 1500W, 220/380V | Taiwan |
| Servo motor | MHMD042G1U | Panasonnic |
| Adjustable speed motor | YN90-90, 90W, 220V (Vertical)50Hz/60Hz,1300/1600r/min | VTV Motor manufacture Co.,LTD |
| Adjustable speed motor | YN90-20, 20W, 220V (Vertical) | |
| Touch screen | DOP-A57BSTD | |
| Globoidal cam protractor | RHH110F-8-120 left-handed | Shandong |
| Sakers | Custom made | Shanghai Qigang |
| The main pneumatic components |
6. B.SJ-1080 Cap Making Machine (160g)
Mould Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 50, and 60 (Conical, nail, stand-up and flip top cap for choice)
6.1 Introduction
Injection moulding machine applies high responsive proportional variable pump system to replace the traditional 3-way proportional valve control mode , thus to enable the high match of power between hydraulic out put and machine effective operation which avoids energy loss from high pressure throttle , flow , compared with normal constant pump drive machine the variable pump drive machine is able to save . In addition , the machine less heating enables save of cooling water by 30% , debasing peripheral noise and extension of service life hydraulic sealing part sand oil to minimize operation and maintenance cost and meanwhile to meet the strict international environment protective policy finally , the amount of the output increases obviously.
6.2 Main Parameters
| Model | B·JS1080×1 |
| Injection Unit | A B C |
| Screw Diameter mm | 34 36 40 |
| Screw L/D Ratio L/D | 22.2 21 18.9 |
| Shot Size(Theoretical) cm3 | 147 165 204 |
| Injection Weight(g) ps | 134 150 185 |
| Injection Weight(oz) ps | 4.7 5.3 6.5 |
| Injection Rate g/s | 85 95 110 |
| Plasticizing Capacity g/s | 14 16 20 |
| Injection Pressure Mpa | 205 183 148 |
| Screw Speed r/min | 200 |
| Clamping Unit | |
| Clamp Tonnage KN | 1080 |
| Toggle Stroke mm | 340 |
| Space Between Tie Bars mm | 375*375 |
| Max. Mold Height mm | 380 |
| Min. Mold Height mm | 150 |
| Ejector Stroke mm | 100 |
| Ejector Tonnage KN | 33 |
| Other | |
| Max. Pump Pressure Mpa | 16 |
| Pump Motor Power kW | 11 |
| Heater Powder kW | 5.9 |
| Machine Dimensions(L*W*H) m | 4.2×1.3×1.75 |
| Machine Weight(Appoximat) t | 3.25 |
Final Product
Empty lami-tubes mainly used for packing toothpaste, medicine, body lotion and cream-like daily goods.
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