Excavator bucket teeth is the important part of excavator for construction machinery,like human teeth.Bucket teeth is always fitted with the adapter using a pin. Common bucket teeth in the market are served for excavator like:Caterpillar,komatsu,Hitachi,Daewoo,ect.As bucket teeth is worked in a hard environment,so the wear-resistance is quite important,it will directly affect the working life and performance of products.Currently,main production processes of excavator bucket teeth can be:casting and forging.
FORGED BUCKET TEETHForged bucket teeth is the manufacturing process that putting pressure on the heated steel billet between the forging dies in high temperature,so that the material will full fill the forging dies,thus to achieve desired shape.In the forging process,the billet will be plastic deformed to obtain certain mechanical properties.Bucket teeth after forging processing can improve its organizational structure and guarantee a good mechanical performance,more wear-resisting, long service life.However,cast bucket teeth are made in the condition of high temperature molten metal and then injected in the casting molds,final cast bucket teeth are thus formed after cooling. By comparison,cast bucket teeth is more easy to products defects like air holes.And both the mechanical properties and wear resistant will be worse than that of forged bucket teeth,thus to affect the serving life of products.So we always suggest forging process for excavator bucket teeth.
FAQ OF FORGED BUCKET TEETH 1.What are the differences between forged bucket teeth and cast bucket teeth?
Both the strength and wear-resistance of forged bucket teeth is much better than cast ones.And with forging process,we will not need to worry about defects that may easily produce in casting process.
2.The higher the hardness,the better the wear-resistance will be?
Without doubt,we can improve the hardness of forged bucket teeth by heat treatment,but it does not mean the higher the hardness,the better the wear-resistance will be.According to our forging experience,our engineer suggests a hardness range 45-52HRC.Too high hardness will make products fragile and shorten its working life.
heat treatment hardness: 45-52HRC
Quality Manager System:
ISO 9001: 2008
ISO/TS 16949: 2008 Material Specification | According to customer's requirements. |
Material incoming | Chemical Composition test Mechanical Performance test |
Material cuting | Cutting machine |
Heating | IF furnace |
Forging equipments | 1000 ton friction press ,2500 ton friction press ,4000 ton friction press,8000 ton friction press |
Hear treatment | Normalising , Soft annealing, Hardening and tempering,Heat treatment out of the forging heat ,Special treatments |
Surface treatment | Shot blasting |
Machining | CN Lathe , Milling , Drilling ,Grinding ,CNC |
Cleaning | Remove flash, burr or flanging |
Testing | Magnetic particle inspection , Hardness ,Dimension inspection |
Package | Coated with anti-rust oil ,Put in the packages. |
ITEM | BRAND | TYPE | PART NUMBER | ADAPTOR | PIN&LOCK | SUITABLE FOR EXCAVATOR MODEL |
1 | KOMATSU | PC200 EX200 | 205-70-19570RC | 205-939-7120 | 09244-02496 | Komatsu 200 SANY 215 ZOOMLION 205 LiuGong 225 Sumitomo 200/210 Hitachi 120/200/210 XCMG 250 |
2 | PC300 EX300 | 207-70-14151RC | 207-939-5120 | 09244-02516 | Komatsu 240/300/360 Hitachi 230/240/300/330/360 Hitachi 470 |
3 | PC400 EX330 | 208-70-14152RC | 208-939-3120 | 09244-03036 | Komatsu 360/400/450 KOBELCO 330-8/350-8 |
4 | CAT | E320 J350 | 1U3352RC | 8J4310 3G8354 | 8E6358 8E6359 | CAT 312/320/323 |
5 | E325 J400 | 7T3402RC | 616404 | 7T3408 8E0409 | CAT 324/325/329 KOBELCO 260/330/350/360 |
6 | E330 J450 | 9W8452RC/ 1U3452RC | 616464 | 8E0468 8E8469 | CAT 330/336/360 KOBELCO 460 |
7 | DOOSAN/ DAEWOO | DH220 S220 | 2713-1217RC | 2713-1218 | 2705-1020 2114-9008 | Doosan 220/ 225 LonKing 225 |
8 | DH300 S300 | 2713-1219RC | 2713-1220 | 2705-1021 2114-1849 | Hitachi 300/350 |
9 | DH360 S360 | 2713-00032RC | 2713-00033 | 2705-1021 2114-1849 | DAEWOO 360/370/380 DH 370 |
10 | KOBELCO | SK200 | SK200RC | BF01P | E161-3035 S411-180002 | KOBELCO 200/210 |
11 | SK230 | SK230RC | AF01L | 7T3408 8E0409 | KOBELCO 230/250/235 |
12 | HYUNDAI | R200 | E161-3027RC | E161-3017 | E161-3035 S411-180002 | HYUNDAI 210/215/220/225 |
13 | VOLVO | EC360 | 14536800RC | 14556404 | | VOLVO 360 /460 |
Why choose us? :
1)A professional international sales team, which enable us to turn inquiries into final products and export them to numerous countries and regions without barriers;
2) A well managed quality control system to customize on clients requirements. We can design according to customers usage invironment.
3)Unparalleled after sales service.
FAQ
1. Are you a factory?
Yes, we are real factory supplier for over 10 years, own a super technical team to serve adjusting design for customers.
2. How about the products range do you produce?
We are specilized in producing a lot of types forging parts . Product range as below:
3. Can you supply forging parts with adjustable design to adapt customers' using requirment?
Sure, we have strong technology team, are able to do adjustment design for customers according to users' requirment and the using environment.
4. What advantages of your products and company?
1) adjusting design are available from us, to adapt the market and using environment better, and help customers gain more competitions in your market.
2)good price and quality
3) Strong production capacity and testing capabilities.
4) All of our forging parts passed the strict test before sale to customers.