Recycle Waste Tires to Fuel Oil Pyrolysis Plant/Used Tire Recycling Machine

China Recycle Waste Tires to Fuel Oil Pyrolysis Plant/Used Tire Recycling Machine, Find details about China Recycling Machine, Tire Recycling Machine from Recycle Waste Tires to Fuel Oil Pyrolysis Plant/Used Tire Recycling Machine

Model NO.
LES-2880
Capacity
15t/Day Pyrolysis Plant
Material of Reactor
Q345r
Thickness
18mm
Raw Material
Used Tyre, Waste Plastic, Rubber
Fuel Material
Coal /Wood /Natural Gas /Oil
Final Product
Carbon Black,Steel Wire,Fuel Oil,Flammable Gas
Type
Batch Type Pyrolysis Plant
Cooling System
Water Cooling
Total Weight
20~28tons
Certificate
CE,ISO
Trademark
Lefilter
Transport Package
Containers
Specification
OD: 2800x8000 Length
Origin
Shangqiu, Henan
HS Code
8419409090
Model NO.
LES-2880
Capacity
15t/Day Pyrolysis Plant
Material of Reactor
Q345r
Thickness
18mm
Raw Material
Used Tyre, Waste Plastic, Rubber
Fuel Material
Coal /Wood /Natural Gas /Oil
Final Product
Carbon Black,Steel Wire,Fuel Oil,Flammable Gas
Type
Batch Type Pyrolysis Plant
Cooling System
Water Cooling
Total Weight
20~28tons
Certificate
CE,ISO
Trademark
Lefilter
Transport Package
Containers
Specification
OD: 2800x8000 Length
Origin
Shangqiu, Henan
HS Code
8419409090
Recycle Waste Tires to Fuel Oil Pyrolysis Plant/Used Tire Recycling Machine
Product Description

Recycle Waste Tires to Fuel Oil Pyrolysis Plant/Used Tire Recycling Machine

Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick,which has the features of high pressure resistant , can bear 20-25Pa pressure. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.

Recycle Waste Tires to Fuel Oil Pyrolysis Plant/Used Tire Recycling Machine

Main parts and function:
1). Name:Pyrolysis system--Reactor
Material: A. Q345R steel professional for boiler
               B.Stainless steel:304 and 316 materials
Function:The waste tire, plastic and rubber can be cracked in the reactor.
Recycle Waste Tires to Fuel Oil Pyrolysis Plant/Used Tire Recycling Machine
2). Name:
Hydraulic feeding system
Function: Feeding the raw materials by using auto-feeding machine. the auto feeder can push large plastics and whole tyres in the reactor by using hydraulic pressure as power which has 80 tons push power, the process is easy to operate and convenient. 
Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.
High Standards Used Tire Pyrolysis Plant to Oil

3). Name:Cooling System
Function: The oil gas is cooled separately by condenser, to convert the oil gas into oil.Cooling more thoroughly,higher oil yield,better oil quality.
Type:A.Box Condenser
Function: 
Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
High Standards Used Tire Pyrolysis Plant to Oil

         B. Tubular Condenser
Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.
4). Name:Carbon Black Discharging System and Carbon Black Collection System
Function:We adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.
High Standards Used Tire Pyrolysis Plant to Oil

5). Name:Dust Removal System
Function: Dispose of fuel gas caused by using wood,coal,oil or natural gas.

High Standards Used Tire Pyrolysis Plant to Oil
6). Name:Waste Gas Recovery System

Function:Full combustion after recovery,saving fuel and maximizing resource utilization.

Products Process

1.Working process:
1).Automatic feeder automatically pushed waste plastics into the reactor.
2).The reactor was heated to a certain temperature, at which waste plastics will be cracked into oil gas.
3).Pyrolysis oil gas through the condensing system, part of them was liquefiedinto the tank, the other part of them will once again through the condensing system to increase oil yield.
4).Through tail gas and smoke cleaning system, the flue gas was clean and can be discharged directly.
5).Wait until the reactor has cooled to below 40 °C and remove the carbon black.

2. Process time of 10 tons pyrolysis plant:

Process Time of 10 tons Pyrolysis Plant
Feeding1~2h
Heating8~12h
Cooling6~8h
Discharging1~2h
Steel Pulling Out20minutes

3.Raw Material
10tons Tyre Recycling Equipment Waste Tyre Pyrolysis Plant


Waste tire


40-45%
 

Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked
 
Waste rubber
35%
 

Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.
 
Waste chemical fiber carpet
30%
 
 
PMMA
80-85%
 

Plexiglass, acrylic, etc
 
PE material
95%
 

Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc
 
PP material
90%
 

Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc
 
PS material
90%
 

CD, CD case, tape case, foam product, home appliance shell, etc.
ABS engineering plastics

40%

 
 
Sludge
70-80%
 
Oil-fiele contaminated soil

Aluminum plastic
It depends on the raw material
All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials.
 
Waste clay
40-70%
 

All kinds of waste white soil filtered through oil.
Circuit board
10-35%
 

Various electronic products
Capacitance
5-30%
 

Various electronic products
Coal tar
It depends on the quality

The viscous liquid produced during coal distillation.

Note: 1. PVC and PET materials are not easy to refine
2. The oil delivery rate of big car tire is slightly higher than that of small car tire
3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data.

4.Final Products
Used Waste Tire Recycling Machine to Oil Pyrolysis Plant with CE ISO

5.Product Usage

OEM Automatic Waste Plastic Rubber Tyre Recycling Pyrolysis Machine with CE, SGS, ISO

OEM Automatic Waste Plastic Rubber Tyre Recycling Pyrolysis Machine with CE, SGS, ISO

Output products Yield and Usage

Final ProductsYieldApplication
Fuel Oil40-45%1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black35-40%1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire15-20%1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas8-10%1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it's recycling.
Product Parameters

Recycle Waste Tires to Fuel Oil Pyrolysis Plant/Used Tire Recycling Machine
No.ItemsContents
1Input-Raw MaterialsWaste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
2Final productsFuel oil,  carbon black, steel wire,flammable gas.
3P/N.LES-2800*8000
4Capacity/24h15Ton/Batch
5Oil production(T)/24h4
6Power(KW)7.5
7Cooling water(T/h)6
8Rotate speed(r/min)0.4
9Heating typeDirect heat
10Cooling typeWater-cooled
11Noise(dB)<=85
12OperatingIntermittent
13Driving modeExternal gear
14Reactor materialQ345R
15StructureHorizontal rotation
16Host weight(T)28
17Reactor size(mm)Ø2800*8000
18Combustion value35-50m3
19Certification CE ISO SGS BV
20Land request300-400m2 
21EU emission standard100% non-pollution
Profit Analysis

Recycle Waste Tires to Fuel Oil Pyrolysis Plant/Used Tire Recycling Machine

Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
         B. Please modify relative prices according to your actual market conditions.

NO.ITEMDETAILS
1Daily Capacity10TPD
2Raw MaterialsWaste tire
3Cost of tires10T*1000¥/T=10000¥
4Fuel Cost0.45T*1200¥/T=540¥
5Labor (Daily)3P*200¥/D/P=600¥
6Electricity & Water200¥
7Other100¥
8Total Cost11440.00¥
9Oil Income10T*40%*2500¥/T=10,000.00¥
10Steel Tire Income10T*15%*2600¥/MT=3,900.00¥
11Carbon Black Income10T*35%*300¥/T=1,050.00¥
12Gross Income14,950.00¥
13Daily Net Income14,950.00¥−11,440.00¥=3,510.00¥
14Monthly Net Income3,510/Day*25D=87,750.00¥
15Yearly Net Income87,750.00¥/M*11M=965,250.00¥

To offer a proper quotation,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ? 
Do you have any special requirements? Our products can be customized.

Why Choose Us

1.Outstanding Features:
1). High Efficiency:

♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2). Security:
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3). Environmental-friendly:
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

2.Our Services
1).Pre-Sale

♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.

2).Selling
♦ Assist customers to plan and design the water and electricity equipment of the production site;
♦ To provide customers with a full set of operating instructions;
♦ Provide free training to the customer's equipment operators.

3).After-Sale
♦1 Years warranty for whole set machine;
♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.

3.Our Client
Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad, we have established deep cooperative relations with customers, and our products and services are highly praised by customers.Recycle Waste Tires to Fuel Oil Pyrolysis Plant/Used Tire Recycling Machine

1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents, CE and ISO related with our technology and equipments.
FAQ

1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What is our product range?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc 
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.

Professional waste tyre plastic recycling pyrolysis machine manufacturer, looking forward to cooperate with you!