Environmental Friendly Scrap Tire/Plastic/Rubber Recycling Pyrolysis Plant

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, waste tyre oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.

Following is our company Strength for reference:
1.10 Year's production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.
4.Production capacity 25 sets/ month,300 sets anually. 
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch mainly includes five product systems, including oil purification, air dedusting, sewage disposal and seawater desalination in addition to pyrolysis plant.
Five Product Systems:
pyrolysis plant
oil purification
air dedusting
sewage disposal
seawater desalination

1. LES-2666 pyrolysis plant consists of six main system: pyrolysis system, automatic feeding system, cooling system, carbon black discharging system and carbon black collection system, dust removal system and waste gas recovery system.

Main parts and function:
1). Name:Pyrolysis system--Reactor
Material: A.Q345R steel professional for boiler
               B.Stainless steel:304 and 316 materials
Function:The waste tire, plastic and rubber can be cracked in the reactor.

2). Name:Automatic Feeding System
Function: Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.

3). Name:Cooling System
Function: The oil gas is cooled separately by condenser, to convert the oil gas into oil.Cooling more thoroughly,higher oil yield,better oil quality.
Type:A.Box Condenser
Function: It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.

         B. Tubular Condenser
Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.

4). Name:Carbon Black Discharging System and Carbon Black Collection System
Function:We adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.

5). Name:Dust Removal System
Function: Dispose of fiue gas caused by using wood,coal,oil or natural gas.

6). Name:Waste Gas Recovery System
Function:Full combustion after recovery,saving fuel and maximizing resource utilization.

2. Outstanding Features of LES-2666 Pyrolysis plant
1). Full open door design:Speedy loading in and steel pulling out; Easily coolingdown after one batch
 finished, saving time; No leaking with special high temperature flexible graphite packing.

2). Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer 
 lifetime, and easy to clean.

3).National Patent Unique Smoke Scrubbers:More efficient removal of the acid gas and dust of the 
smoke by neutralization, purification and absorption, environmental friendly without pollution.

4)National Patent Carbon Black Discharging System:Speedy fully enclosed Auto-discharging under high
 temperature, avoiding carbon black pollution, saving time.

5). Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the 
automatic safety devices.

6)Sync Gas Recycling System:Fully burned after recycling ,utilization,saving fuel and preventing pollution.

7)Direct Heating System:Enlarging heating square to lengthen the lifespan of the reactor and easy to 
control the temperature.

8)National Patent,unique heat insulation shell;high efficiency temperature keeping, excellent energy-saving effect.

3. Process time of LES-2666 pyrolysis plant

4.Final products: Fuel oil, carbon black, steel wire and flammable gas...

Final Products	Yield	Application
Fuel Oil	40%-45%	1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc.  2. Used for heavy oil generator for electricity generation.  3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black	30%-35%	1. Make it into pellet or briquette as heating material.  2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry.  3. Make it into plastic grains then sold to plastic industry.
Steel Wire	15%-20%	1. Sell it to iron and steel factory directly.  2. Sell it to steel distributors.
Flammable Gas	8%-10%	1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas.  2. Store it then supply the pyrolysis equipment heating,it's recycling.

5.Feasibility Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
         B. Please modify relative prices according to your actual market conditions.

NO.	ITEM	DETAILS
1	Daily Capacity	10TPD
2	Raw Materials	Waste tire
3	Cost of tires	10T*1000¥/T=10000¥
4	Fuel Cost	0.45T*1200¥/T=540¥
5	Labor (Daily)	3P*200¥/D/P=600¥
6	Electricity & Water	200¥
7	Other	100¥
8	Total Cost	11440.00¥
9	Oil Income	10T*40%*2500¥/T=10,000.00¥
10	Steel Tire Income	10T*15%*2600¥/MT=3,900.00¥
11	Carbon Black Income	10T*35%*300¥/T=1,050.00¥
12	Gross Income	14,950.00¥
13	Daily Net Income	14,950.00¥−11,440.00¥=3,510.00¥
14	Monthly Net Income	3,510/Day*25D=87,750.00¥
15	Yearly Net Income	87,750.00¥/M*11M=965,250.00¥

6.Technical Data:

Environmental Friendly Scrap Tire/Plastic/Rubber Recycling Pyrolysis Plant

No.	Items	Contents
1	Input-Raw Materials	Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
2	Final products	Fuel oil,  carbon black, steel wire,flammable gas.
3	P/N.	LES-2600*6600
4	Capacity/24h	10Ton/Batch
5	Oil production(T)/24h	4
6	Power(KW)	5.5
7	Cooling water(T/h)	6
8	Rotate speed(r/min)	0.4
9	Heating type	Direct heat
10	Cooling type	Water-cooled
11	Noise(dB)	<=85
12	Operating	Intermittent
13	Driving mode	External gear
14	Reactor material	Q345R
15	Structure	Horizontal rotation
16	Host weight(T)	23
17	Reactor size(mm)	Ø2600*6600
18	Combustion value	35-50m3
19	Certification	CE ISO SGS BV
20	Land request	300-400m2
21	EU emission standard	100% non-pollution

Packaging & Shipping

Pyrolysis plants,one 40'FR is for the reactor,and the other 40'FR for the horizontal cooling condenser, 40'HQ containers is to load oil tank,dedust device and other spare parts.The reacor is about 7500m *3200mm*3200mm. It is doable to take 40FR. It is over width and over height. The horizontal cooling condenser is 6000mm*3000mm*1800mm,have good performance for cooling oil gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.

 

Our services

Pre-Sale

♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.

Selling

♦ Assist customers to plan and design the water and electricity equipment of the production site;
♦ To provide customers with a full set of operating instructions;
♦ Provide free training to the customer's equipment operators.

After-Sale

♦1 Years  warranty for whole set machine;
♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.

FAQ

1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle? 
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.

Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)  
4.The final product will be used for?
5.What's the voltage in your country?
6.What's the environmental standard  in your  country?
7.Other special requirements.
8.What's your plan for this project ? 

If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.