2000bottles Per Hour 500ml PET Bottle Mini Juice Production Line
Our juice filling machine is used to fill hot juice into PET bottle from 200ml-2000ml. Glass bottle can also be used by changing the conveyor parts. Different models can satisfy various requirement of output from 2000B/H to 24000B/H.
The whole process is automatic, suitable for PET bottle, plastic bottle filling High temp juice or middle temp juice Filling way using the gravity or micro pressure filling, make the speed faster and more stable, so compared with the same model our machine output is higher and more efficient.
The high temperature treated juice filling machine adopts advanced Siemens programmable controller(PLC) to control the machine adopts advanced automatically, interworking with inverter running more stable and reliable the photoelectric sensor detect all part running state with high degree of automation, easy operation.
Besides, we always put a buffer tank beside the filling machine, it has two ball float valve and electrical control box to control the liquid level, it can decrease the air return time from the filling valve, so that increase the filling capacity.
1)water purification system
Source water tank →Source water pump→ Quartz sand filter→ Active carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis → Ozone sterilizer → pure water tank
2)Juice processing system
1 High-shear emulsifying tank + Plate heat exchanger
2 Mixing tank
3 UHT sterilizer + homogenizer machine + Buffer tank
4 Hot water system + Hot water tank
5 CIP cleaning system
3) Bottle filling & packing system
Pure water tank→Bottle blower→Air conveyor →Washing, filling & capping 3-in-1→ Light check → Full-automatic labeling machine → Ink jet machine →Full automatic PE film packing machine→ warehouse
4).Bottle making system
pet preform→Autoloader→reheater →molding→ bottles Brand of main components of our juice filling machineAuxiliary equipmentsAir conveyorAir conveyor is horsed on the floor, with fan installed on the top. Air filter is positioned at everyentrance of air fan, to prevent dust blown into bottles. Bottles are blocked on the neck in the conveyor and transported into filling machine by blowing power. All are made of stainless steel ANSI304, except the horses, board of plastic and nylon.Flat conveyor
1.Stable conveying, using synchronous chasing control between the conveying belt and engine, making bottles in good condition in the conveying: non-falling, non-block, non-jam.
2. Conveying belt is designed by module, component can be interchanged easily, with compact structure, low noise, easy assembling and maintaining, good flexibility to combine the bottle type according to the different capacity.
3. The design of electrical control is advanced and rational, we can design the control method , select the electrical control component according to client's layout, to improve the conveying stability
4. Set the switch according to conveying system layout or customers' reasonable requirement, for the convenience of operation.
5. Belt lubricating system is equipped
6.Main part all using ANSI304
7. Fringe board is using the U.S. Rexnord technology to produce Techical parameters of juice filling machine Model | RCGF14-12-4 | RCGF18-18-6 | RCDF24-24-8 | RCGF32-32-12 | RCGF40-40-12 |
Capacity | 3000 | 5000 | 8000 | 12000 | 16000 |
Bottle Shape | round and shape |
PET Bottle(mm) | (bottle diameter):φ50-φ110mm(height):160-320mm |
Cap | PE srew cap or cap |
Filling Precision | ≤±5% |
Filling Pressure(Mpa) | 0.15-0.35 | 0.15-0.35 | 0.15-0.35 | 0.15-0.35 | 0.15-0.35 |
Rinsing pressure(Mpa) | 0.2-0.25 | 0.2-0.25 | 0.2-0.25 | 0.2-0.25 | 0.2-0.25 |
Total Power(KW) | 3.6 | 4.4 | 5.2 | 6.2 | 7.8 |
Overall Size(mm) | 2400*2000*2300 | 2800*2150*2300 | 3100*2450*2300 | 3800*2800*2500 | 4100*3000*2500 |
Weight(kg) | 3500 | 4500 | 6500 | 7500 | 8500 |
Our service
Customized service
We can design the machines according your requirements(material,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
After-sales service
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
3.We often ask feedback and offer help to our customer whose machine have been used in their factory for some time.
4.We provide one year warranty
5.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6.24 hours for engineer response (all services part 5days in customer hand by Intl' courier).
7.12 Months guarantee and life-long technical support.
8.Your business relationship with us will be confidential to any third party.
9.Good after-sale service offered, please get back to us if you got any questions.
Quality Control
We have separate quality control department, which make sure the raw materials are qualified,also ensure the machine running smoothly.
If you want to know more information about the product,Send inquiry to us, we will solve any of your problems and send you running video for reference.
Zhangjiagang Proman Machine Co., Ltd. is a production manufacturer and exporter specialized in water treatment plants,beverage filling machine, packing machine, bottle blowing machine, injection moulding machine and spare parts of filling line.
Our factory was established in the year of 1998, with the long history of accumulated experience in filling machine industry in south Jiangsu. There are many development engineers of filling machine in our company. We devote ourselves to the development, research and production of liquid food and beverage packing and filling industry.
Besides, we have our own designs for the bottles.
Proman Machine cooperated with many customers in recent years, we win the trust of customers from our high-quality products. And we are looking forward to the future cooperation with you if our products can impress you deeply!FAQ
1.Where is your factory? Our Factory is located in Zhangjiagang City, 2 hours drive from Shanghai and 1 hour drive from Wuxi(airplane & high-speed rail). If you arrive at Shanghai or Wuxi, we can pick you up to visit our factory.
2.Do you have any technical supports with your Beverage Filling Machines?
Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas.
3.What's your guarantee or the warranty of the quality if we buy your machines?
We offer high quality machines with 1 year warranty and supply life-long technical support.
You're always welcome to visit our company. If you have any interest on our products. Please do not hesitate to contact us.