Manufacturing Precision Standards : Japanese JIS 1 Class
1. Parameters
1) APE 160ton ~600ton Parameters
| Name | Unit | XPE-160 | XPE-200 | XPE-250 | XPE-300 | XPE-400 | XPE-500 | XPE-600 |
| Model | | S | H | S | H | S | H | S | H | S | H | S | H | S | H |
| Capacity | Ton | 160 | 200 | 250 | 300 | 400 | 500 | 600 |
| Rated tonnage point | mm | 6 | 3 | 6 | 3 | 7 | 3 | 7 | 3 | 7 | 3 | 10 | 6 | 10 | 6 |
| Stroke | mm | 180 | 130 | 250 | 150 | 280 | 170 | 300 | 170 | 300 | 170 | 300 | 180 | 300 | 180 |
| Stroke per minute | s.p.m | 30-55 | 40-85 | 20-50 | 35-70 | 20-40 | 30-60 | 20-35 | 30-50 | 20-30 | 20-40 | 18-25 | 20-30 | 15-25 | 20-30 |
| Die height | mm | 450 | 400 | 500 | 450 | 550 | 450 | 550 | 450 | 550 | 450 | 580 | 480 | 600 | 500 |
| Slide adjustment | mm | 100 | 120 | 120 | 120 | 120 | 120 | 120 |
| Slide area | mm | 1600x650 | 1850 x750 | 2300x900 | 2300x900 | A:2300x1000 | 2900x1000 | 3100x1100 |
| B:2400x1000 |
| C:2800x1000 |
| Bolster area | mm | 1800 x760 | 2200x940 | 2500 x1000 | 2500x1000 | A:2500x1000 | 3300x1200 | 3500x1200 |
| B:2800x1000 |
| C:3200x1000 |
| Side opening | mm | 700 x450 | 900x600 | 900x600 | 900x600 | 900x600 | 1000x750 | 1100x750 |
| Main motor | KwxP | 15x4 | 18.5x4 | 22 x 4 | 30x4 | 37x4 | 45x4 | 55x4 |
| Slide adjust device | KwxP | 1x4 | 2x4 | 2x4 | 2x4 | 2x4 | 3x4 | 3x4 |
| Air pressure | kg/cm2 | 6 | 6 | 6 | 6 | 6 | 6 | 6 |
| Presses precision | | GB(JIS)1 class | GB(JIS)1 class | GB(JIS)1 class | GB(JIS)1 class | GB(JIS)1 class | GB(JIS)1 class | GB(JIS)1 class |
2) 3 in 1 servo Straightener Feeder---MAC1:
| Model | MAC 1-300 | MAC1-400 |
| Stock Width(mm) | 50-300 | 50-400 |
| Stock Thickness(mm) | 0.2-3.0 | 0.2-3.0 |
| Max. Coil Weight(kg) | 3000 | 3000 |
| Max. Coil O.D.(mm) | 1200 | 1200 |
| Coil I.D.(mm) | 508 | 508 |
| Feed Length(mm) | ~400 | ~400 |
| Max. Line Speed(m/min) | 16-24 | 16-24 |
| Work Roll Number | upper4 / lower3 | upper4 / lower3 |
| Feed Roll number | 1 | 1 |
| Main Motor(kw) | AC2.0 | AC2.0 |
| Mandrel Expansion | By manual (pneumatic) / hydraulic | By manual (pneumatic) / hydraulic |
| Reel Motor(kw) | 1.5 | 1.5 |
| Power (V) | 3Phase 220V/380V/50HZ | 3Phase 220V/380V/50HZ |
| Operating Air (Mpa) | 0.49 | 0.49 |
3 in 1 servo Straightener Feeder---MAC2:
| Model | MAC2-400 | MAC2-600 | MAC2-800 |
| Stock Width(mm) | 50~400 | 50~600 | 50~800 |
| Stock Thickness(mm) | 0.3~3.2 | 0.3~3.2 | 0.3~3.2 |
| Max. Coil Weight(kg) | 3000 | 3000 | 5000 | 5000 | 7000 |
| Max. Coil O.D.(mm) | 1200 | 1200 | 1200 |
| Coil I.D.(mm) | 508 | 508 | 508 |
| Feed Length(mm) | ~500 | ~500 | ~500 |
| Max. Line Speed(m/min) | 16~24 | 16~24 | 16~24 |
| Work Roll Number | upper6 / lower5 | upper6 / lower5 | upper6 / lower5 |
| Feed Roll number | 1 | 1 | 1 |
| Main Motor(kw) | AC2.9 | AC4.4 | AC4.4 |
| Mandrel Expansion | hydraulic | hydraulic | hydraulic |
| Reel Motor(kw) | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
| Power (V) | 3Phase 220V/380V/50HZ |
| Operating Air(Mpa) | 0.49 | 0.49 | 0.49 |
3 in 1 servo Straightener Feeder---MAC3:
| Model | MAC3-400 | MAC3-600 | MAC3-800 | MAC3-1000 |
| Stock Width(mm) | 0.3~4.5 | 0.3~4.5 | 0.3~4.5 | 0.3~4.5 |
| Stock Thickness(mm) | 50~400 | 50~600 | 70~800 | 70~1000 |
| Max. Coil Weight(kg) | 5000 | 5000 | 5000 | 7000 | 7000 |
| Max. Coil O.D.(mm) | Ф1400 | Ф1400 | Ф1400 | Ф1400 |
| Coil I.D.(mm) | Ф508 | Ф508 | Ф508 | Ф508 |
| Feed Length(mm) | ~500 | ~500 | ~500 | ~500 |
| Max. Line Speed(m/min) | 16~24 | 16~24 | 16~24 | 16~24 |
| Work Roll Number | up4 / down3 | up4 / down3 | up4 / down3 | up4 / down3 |
| Feed Roll number | 1 | 1 | 1 | |
| Main Motor(kw) | AC4.4 | AC4.4 | AC5.5 | AC7.5 |
| Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic |
| Reel Motor(kw) | 2.2 | 2.2 | 2.2 | 3.7 | 3.7 |
| Power (V) | 3Phase 220V/380V/50HZ |
| Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Product Features:
* With high rigidity rack design, they are welded with the use of high-quality steel plates, through relieving of internal stresses, so that stability and reliability of the whole machine in precision are enhanced.
* Machine adopts high-alloy-steel, two-bent-axle, and two-wide work center, to optimize design.
* In order to guarantee relative stationarity of machine operation, it is equip with two balancers.
* Moulding-adjustment precision is as high as 0.1mm, safe, speedy, and reliable.
* Through hard oxidation and grinding, such parts as bent axles, gear sets, and connecting rods possess higher combination property and tolerance.
* Adopt highly sensitive and reliable clutch/brake and internationally advanced duplex magnetic valve, as well as overload protection devices, to guarantee precision and safety for operation and stop of press rams.
* Machine's structural design shall be reasonable, for the convenience of realizing automatic production, reducing cost, and improving efficiency.
* Possess advanced design concepts, low noise, low consumption, and energy saving.
Standard Configuration:
Dry clutch brake
Standard operating system of xieduan
Operation Method Choice/inch stroke /safe journey/continuation of operating mode
Oil pressure overload protection device
Over-run safety device
Duplex magnetic valve
Misfeed detection device
Electric slider adjusting device
Digital moulding-height indicator (unit: 0.1 mm)
Electric butter lubricating device
Accumulative counter (6 digits)
Pre-determined counter (6 digits)
Maintenance counter (6 digits)
Service Life counter (6 digits)
Electronic rotary cam switch (6 connections)
Air-blast device 1/2" primary circuit
Air source connector 1/2" secondary circuit
Error inspection socket
Power socket (only apply to single-phase 110V power)
Optional Configuration:
Wet clutch brake
Die cushion device
Vs variable-speed motor
Touch-screen device
Photo-electric safety device
Knock-out device on Ram
Main motor inversion device
Foot switch
Safety dog and safety latch
T-type two-hand button operating platform
Inspection variable-connection magnetic valve
Anti-vibration mechanical foot
Quick Die Change Device
Upper die clamper
Lower die clamper
Die lifter
Mould-shift arm
Basic bolt and soleplate
Automatic feeder device
Three-in-one NC straightening feeder
NC Servo Roll feeder
Two-in-one feeder and straightening machine
Leveller