Automatic Assembly Line for Maintenance Free Auto Batteries
China Automatic Assembly Line for Maintenance Free Auto Batteries, Find details about China Assembly Line for Battery, Assembly Line for Car Battery from Automatic Assembly Line for Maintenance Free Auto Batteries
Basic Info.
Capacity
1000PCS /8 Hours
Battery Range
12V32ah ~ 12V200ah
Height of The Working Table
750mm
Operation Language
English
Machine Content
Short Circuit Testing ,Inter-Cell Welding etc..
Trademark
Better
Origin
China
Capacity
1000PCS /8 Hours
Battery Range
12V32ah ~ 12V200ah
Height of The Working Table
750mm
Operation Language
English
Machine Content
Short Circuit Testing ,Inter-Cell Welding etc..
Trademark
Better
Origin
China
Product Desciption
Automatic Assembly Line for Maintenance Free Batteries
(12V32Ah ~ 12V200Ah)
1. Production capacity of the whole line: about 1000pcs /8 hours (take 12V80Ah as an example); Remark: the configuration can be revised so that the production capacity can be increased according to the customer's requirement.
2. Running direction of the whole line: from left to right when facing the machine (according to the user's requirement).
3. The whole line matches the requirement of 12V32Ah ~ 12V200Ah car batteries (with 1*6 and 2*3 structures).
4. The height of the working table of the whole line is 750mm, and the foot cup is ±25mm adjustable.
5. The whole assembly line is fully automatic conveying. The conveying mode adopts stainless steel roller (201) and chain conveying. The guiding material adopts aluminum profile and PP slider.
The control cabinet is installed on the right side of the front of the machine. The alarm lamp is installed in the top, showing only the color indication part. Machine head lifting method: adopt up and down lifting and down ejecting, vertical lifting mode, the station is equipped with battery clamping device. The conveyor width, front and rear position of the machine head, positioning and clamping devices can achieve rapid adjustment and positioning for different specifications of batteries. The whole equipment adopts PLC control and human machine interface operation. Operation language: Chinese and English. Equipment Windows and doors: one station one window, two doors, doors and windows frame adopts A3 steel plate, closed on the left and right sides. The whole line structure design is reasonable, simple and beautiful, the quality is better than the same price manufacturers.
Automatic Short Circuit Testing Machine
1. Application: For short circuit testing, for 36Ah~200Ah car batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. The test probe will descend automatically to proceed with insulativity and short circuit testing between the positive plate and negative plate in each cell. If not qualified, the machine will send out alarm signal. The unqualified battery will be pushed to the rejection table. If qualified; the battery will be automatically delivered to the next working process.
3. Feature: automatic, accurate and rapid, pulse high voltage, high sensitivity checks breakdown current
4. Production Capacity: 3~4pcs batteries/ min
5. Testing Voltage: 0-3000V, adjustable
6. Electric Power: AC380V, 50Hz, 2KW
7. Compressed Air Installed: 0.05m3/min,0.6Mpa
8. Dimension:1500*1200*1900mm
9. Weight: 600kg
10. Main Configuration: A3 steel frame, Mitsubishi PLC / HMI, customized short circuit tester, AirTAC pneumatic components, Schneider low-voltage apparatus.
Automatic Inter-Cell Welding Machine (3 heads, Hydraulic)
1. Application: For the inter-cell welding for 36Ah~200AH batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. Then the machine will finish the welding processes automatically. The distance between each welding head is 750mm.
3. Feature: automatic, accurate and rapid, constant energy, constant current; welding heat automatically compensates for the voltage fluctuation. Positioned by photoelectric sensor, welding process and parameters can be controlled by computer automatically, to ensure quality of welding.
The equipment adopts three independent transformers and welding controllers. The welding squeezing method adopts hydraulic type. One hydraulic station has three hydraulic pumps. Y direction can be turned, meet the use of 1*6/2*3 structure, copper cables is covered with white fire cloth.
4. Production Capacity: 2~3pcs batteries/ min
5. Air Supply: 0.8m³/min,0.6MPa
6. Electric Power: AC380V, 50HZ, 80KW
7. Weight: 2000Kg
8. Dimension: 3500*1200*1900mm (the hydraulic station is installed inside the machine)
9. Main Configuration: A3 steel frame, MIYACHI controller, Mitsubishi PLC / HMI, hydraulic station, AirTAC pneumatic components, Schneider low-voltage apparatus.
10. Remark: including welding tips Φ10mm, Φ12mm, Φ15mm, 3pcs/size
Automatic Welding Quality Testing Machine
1. Application: For testing the inter-cell welding quality of 36Ah~200Ah batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. The test probe will descend to the exact position and do the test. If not qualified, the machine will send out alarm signal and push the unqualified battery to the rejection table. If qualified, the battery will be delivered automatically to the next working process.
3. Feature: the machine connects the constant current and test the micro-voltage of each welding point at the same time. After amplification processing, the meter will show the voltage of each welding point. The meter can be set with the up voltage limit, if beyond the up limit it means the battery is not qualified.
4. Production Capacity: 2~3pcs batteries / min
5. Test Time: 0-99 sec.
6. Air Source: 0.05m3/min,0.6Mpa
7. Electric Power: AC380V, 50Hz, 2KW
8. Dimension (L*W*H): 1500*1200*1900mm
9. Weight: 600kg
10. Main Configuration: A3 steel frame, Mitsubishi PLC / HMI, customized intelligent Millivolt voltmeter/ampere meter, constant current switching power supply, AirTAC pneumatic components, Schneider low-voltage apparatus.
Automatic Heat Sealing Machine
1. Application: For heat sealing of PP battery container and cover, for 12V36-200Ah batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. The machine will automatically do the sealing, and the finished battery will be delivered to the next working process.
3. Feature: The heating plate and heating mold are made of special aluminum alloy. It adopts special mold design, with fast heat transfer speed and uniform temperature, easy to change, safe, welding quality is more reliable. The lifting of the equipment adopts 4 guide posts.
4. Production Capacity: 1.5~2pcs batteries /min
5. Melting Time: 0-99 sec.
6. Melting Temperature: 0~400ºC
7. Electric Power: AC380V, 50Hz, 9KW
8. Compressed Air Installed: 0.4m3/min,0.6Mpa
9. Dimension (L*W*H): 1500*1150*1900mm
10. Weight: 1000kg
11. Main Configuration: A3 steel frame, Mitsubishi PLC/ HMI, customized stainless steel heating tube, AirTAC pneumatic components, Schneider low-voltage apparatus.
Automatic Terminal Welding Machine
1. Application: For welding the terminals for 36Ah-200Ah batteries.
2. Operation: The battery will be positioned automatically by the photoelectric sensor, after clamping, the machine head will descend and the fixture will clamp the terminals, the flame will weld the terminals, after reaching the setting time, the fire will close automatically. The fixture will release and the machine head will go up. The conveyor will transfer the battery to the next process.
3. Feature: The machine is automatic, parameters are adjustable, three heads and two working stations, the gun head rotation speed is adjustable, PLC control, HMI operation, using igniter to ignite each welding. The automatic switch will control the valves for welding.
4. Production Capacity: 1.5~2pcs batteries / min
5. Power Supply: AC380V, 50HZ, 3KW
6. Energy Consumption: Oxygen 0.5MPa, natural gas 0.1MPa
7. Cooling Water: Connected by the user
8. Air Source: 0.4m3/min, 0.6Mpa
10. Dimension (L*W*H): 2300*1200*1900mm
11. Weight: 1200Kg
12. Main Configuration: A3 steel frame, Mitsubishi PLC/ HMI, AirTAC pneumatic components, Schneider low-voltage apparatus.
Automatic Leakage Testing Machine
1. Application: For leakage testing for 36Ah-200Ah batteries after main cover is sealed.
2. Operation: The battery will be positioned automatically by the photoelectric sensor. The test nozzle will descend and blow air into the battery to test leakage. If not qualified, the machine will send out alarm signal and push the unqualified battery to the rejection table. If qualified, the battery will be delivered automatically to the next working process.
3. Feature: High testing accuracy, PLC control, safe and reliable, it adopts imported pressure sensor, with high resolution. Both testing time and pressure difference are adjustable.
4. Production Capacity: 1.5~2pcs batteries /min
5. Testing Pressure: 0-100Kpa;
6. Testing Time: 0-99sec, adjustable;
7. Electric Power: AC380V, 50Hz, 2KW
8. Air Source: 0.1m3/min,0.6Mpa
9. Dimension (L*W*H):1500*1200*1900mm
10. Weight: 600kg
11. Main Configuration: A3 steel frame, Mitsubishi PLC/HMI, SMC pressure sensor/ pressure regulating valve, AirTAC pneumatic components, Schneider low-voltage apparatus.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Through the outstanding technology, innovative high-quality after-sales service, perfect supply chain, we expand our business into more than 60 countries around the world and serve more than 200 customers. We have been constantly developing, dedicated to becoming a trusted partner to our customers.
We are looking forward to working with you and creating miracles in the future!
(12V32Ah ~ 12V200Ah)
1. Production capacity of the whole line: about 1000pcs /8 hours (take 12V80Ah as an example); Remark: the configuration can be revised so that the production capacity can be increased according to the customer's requirement.
2. Running direction of the whole line: from left to right when facing the machine (according to the user's requirement).
3. The whole line matches the requirement of 12V32Ah ~ 12V200Ah car batteries (with 1*6 and 2*3 structures).
4. The height of the working table of the whole line is 750mm, and the foot cup is ±25mm adjustable.
5. The whole assembly line is fully automatic conveying. The conveying mode adopts stainless steel roller (201) and chain conveying. The guiding material adopts aluminum profile and PP slider.
The control cabinet is installed on the right side of the front of the machine. The alarm lamp is installed in the top, showing only the color indication part. Machine head lifting method: adopt up and down lifting and down ejecting, vertical lifting mode, the station is equipped with battery clamping device. The conveyor width, front and rear position of the machine head, positioning and clamping devices can achieve rapid adjustment and positioning for different specifications of batteries. The whole equipment adopts PLC control and human machine interface operation. Operation language: Chinese and English. Equipment Windows and doors: one station one window, two doors, doors and windows frame adopts A3 steel plate, closed on the left and right sides. The whole line structure design is reasonable, simple and beautiful, the quality is better than the same price manufacturers.
Automatic Short Circuit Testing Machine
1. Application: For short circuit testing, for 36Ah~200Ah car batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. The test probe will descend automatically to proceed with insulativity and short circuit testing between the positive plate and negative plate in each cell. If not qualified, the machine will send out alarm signal. The unqualified battery will be pushed to the rejection table. If qualified; the battery will be automatically delivered to the next working process.
3. Feature: automatic, accurate and rapid, pulse high voltage, high sensitivity checks breakdown current
4. Production Capacity: 3~4pcs batteries/ min
5. Testing Voltage: 0-3000V, adjustable
6. Electric Power: AC380V, 50Hz, 2KW
7. Compressed Air Installed: 0.05m3/min,0.6Mpa
8. Dimension:1500*1200*1900mm
9. Weight: 600kg
10. Main Configuration: A3 steel frame, Mitsubishi PLC / HMI, customized short circuit tester, AirTAC pneumatic components, Schneider low-voltage apparatus.
Automatic Inter-Cell Welding Machine (3 heads, Hydraulic)
1. Application: For the inter-cell welding for 36Ah~200AH batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. Then the machine will finish the welding processes automatically. The distance between each welding head is 750mm.
3. Feature: automatic, accurate and rapid, constant energy, constant current; welding heat automatically compensates for the voltage fluctuation. Positioned by photoelectric sensor, welding process and parameters can be controlled by computer automatically, to ensure quality of welding.
The equipment adopts three independent transformers and welding controllers. The welding squeezing method adopts hydraulic type. One hydraulic station has three hydraulic pumps. Y direction can be turned, meet the use of 1*6/2*3 structure, copper cables is covered with white fire cloth.
4. Production Capacity: 2~3pcs batteries/ min
5. Air Supply: 0.8m³/min,0.6MPa
6. Electric Power: AC380V, 50HZ, 80KW
7. Weight: 2000Kg
8. Dimension: 3500*1200*1900mm (the hydraulic station is installed inside the machine)
9. Main Configuration: A3 steel frame, MIYACHI controller, Mitsubishi PLC / HMI, hydraulic station, AirTAC pneumatic components, Schneider low-voltage apparatus.
10. Remark: including welding tips Φ10mm, Φ12mm, Φ15mm, 3pcs/size
Automatic Welding Quality Testing Machine
1. Application: For testing the inter-cell welding quality of 36Ah~200Ah batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. The test probe will descend to the exact position and do the test. If not qualified, the machine will send out alarm signal and push the unqualified battery to the rejection table. If qualified, the battery will be delivered automatically to the next working process.
3. Feature: the machine connects the constant current and test the micro-voltage of each welding point at the same time. After amplification processing, the meter will show the voltage of each welding point. The meter can be set with the up voltage limit, if beyond the up limit it means the battery is not qualified.
4. Production Capacity: 2~3pcs batteries / min
5. Test Time: 0-99 sec.
6. Air Source: 0.05m3/min,0.6Mpa
7. Electric Power: AC380V, 50Hz, 2KW
8. Dimension (L*W*H): 1500*1200*1900mm
9. Weight: 600kg
10. Main Configuration: A3 steel frame, Mitsubishi PLC / HMI, customized intelligent Millivolt voltmeter/ampere meter, constant current switching power supply, AirTAC pneumatic components, Schneider low-voltage apparatus.
Automatic Heat Sealing Machine
1. Application: For heat sealing of PP battery container and cover, for 12V36-200Ah batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. The machine will automatically do the sealing, and the finished battery will be delivered to the next working process.
3. Feature: The heating plate and heating mold are made of special aluminum alloy. It adopts special mold design, with fast heat transfer speed and uniform temperature, easy to change, safe, welding quality is more reliable. The lifting of the equipment adopts 4 guide posts.
4. Production Capacity: 1.5~2pcs batteries /min
5. Melting Time: 0-99 sec.
6. Melting Temperature: 0~400ºC
7. Electric Power: AC380V, 50Hz, 9KW
8. Compressed Air Installed: 0.4m3/min,0.6Mpa
9. Dimension (L*W*H): 1500*1150*1900mm
10. Weight: 1000kg
11. Main Configuration: A3 steel frame, Mitsubishi PLC/ HMI, customized stainless steel heating tube, AirTAC pneumatic components, Schneider low-voltage apparatus.
Automatic Terminal Welding Machine
1. Application: For welding the terminals for 36Ah-200Ah batteries.
2. Operation: The battery will be positioned automatically by the photoelectric sensor, after clamping, the machine head will descend and the fixture will clamp the terminals, the flame will weld the terminals, after reaching the setting time, the fire will close automatically. The fixture will release and the machine head will go up. The conveyor will transfer the battery to the next process.
3. Feature: The machine is automatic, parameters are adjustable, three heads and two working stations, the gun head rotation speed is adjustable, PLC control, HMI operation, using igniter to ignite each welding. The automatic switch will control the valves for welding.
4. Production Capacity: 1.5~2pcs batteries / min
5. Power Supply: AC380V, 50HZ, 3KW
6. Energy Consumption: Oxygen 0.5MPa, natural gas 0.1MPa
7. Cooling Water: Connected by the user
8. Air Source: 0.4m3/min, 0.6Mpa
10. Dimension (L*W*H): 2300*1200*1900mm
11. Weight: 1200Kg
12. Main Configuration: A3 steel frame, Mitsubishi PLC/ HMI, AirTAC pneumatic components, Schneider low-voltage apparatus.
Automatic Leakage Testing Machine
1. Application: For leakage testing for 36Ah-200Ah batteries after main cover is sealed.
2. Operation: The battery will be positioned automatically by the photoelectric sensor. The test nozzle will descend and blow air into the battery to test leakage. If not qualified, the machine will send out alarm signal and push the unqualified battery to the rejection table. If qualified, the battery will be delivered automatically to the next working process.
3. Feature: High testing accuracy, PLC control, safe and reliable, it adopts imported pressure sensor, with high resolution. Both testing time and pressure difference are adjustable.
4. Production Capacity: 1.5~2pcs batteries /min
5. Testing Pressure: 0-100Kpa;
6. Testing Time: 0-99sec, adjustable;
7. Electric Power: AC380V, 50Hz, 2KW
8. Air Source: 0.1m3/min,0.6Mpa
9. Dimension (L*W*H):1500*1200*1900mm
10. Weight: 600kg
11. Main Configuration: A3 steel frame, Mitsubishi PLC/HMI, SMC pressure sensor/ pressure regulating valve, AirTAC pneumatic components, Schneider low-voltage apparatus.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Company Profile
Better(Xiamen) power technology co.,ltd is a professional lead-acid battery equipment manufacturer and complete equipment supplier.Our technical team is composed of excellent mechanical engineers and experts in storage batteries.With rich experience in battery manufacturing and mechanical manufacturing in the lead-acid battery industry for more than 30 years,we provide customers with high-end lead-acid battery manufacturing equipment and turn-key solutions for complete equipment, including plate manufacturing - assembling - formation charge - clean and environmental protection system.Also, we can provide raw materials for battery production,battery factory designs, battery product designs and tooling, battery manufacturing technology support, and production management guidance & consultancy for battery manufacturers.Through the outstanding technology, innovative high-quality after-sales service, perfect supply chain, we expand our business into more than 60 countries around the world and serve more than 200 customers. We have been constantly developing, dedicated to becoming a trusted partner to our customers.
We are looking forward to working with you and creating miracles in the future!
You Might Also Like
Triac 0-10V Dali Dimmable Recessed LED Downlight/ COB LED Ce......
GMP Factory Supply Food Grade Phycocyanin Spirulina Extract
Table Tennis Racket with Rubber + Bag Ping Pong Bat
3mh Cool Giant Fat Inflatable Cat Cartoon for Advertising
Mslfp14 17*17 Wired Box Size X-ray Digital Flat Panel Detect......
Portable Glass Shape Edge Polishing Machine
A4 A3 Paper Wrapping Machine
Stainless Steel Angle Tube Strainer
Sinchold 9220/20/45 Forged Steel Welded Crane Rail Clips
Warehouse Tent Made by Superb Tent
Thyristor Rectified CO2 MIG Mag Arc Welding Machine