Seamless Steel Rail Thermite Welding

China Seamless Steel Rail Thermite Welding, Find details about China Rail Welding, Welding Rail from Seamless Steel Rail Thermite Welding

Model NO.
Thermite Welding
Trademark
SINCHOLD
Transport Package
Customized
Specification
Thermite Welding Materials and Equipments
Origin
China
HS Code
3810100000
Model NO.
Thermite Welding
Trademark
SINCHOLD
Transport Package
Customized
Specification
Thermite Welding Materials and Equipments
Origin
China
HS Code
3810100000

Product Introduction
SINCHOLD thermite welding main working principle: by light flux, producing high temperature liquid metal steel in a short time, fusing with preheating rail end , after natural cooling to form a whole. The quality after welding meets the mechanical property of the thermal welding joint. We offer a full range of rail welding kits to suit all rail sections including Worn Rail Welding and Wide Gap Welding.(The quality indicators of thermite welding joint can be referenced to TB/T1632.3-2014 Standard)


Product Feature and Application
The rails in China using thermite welding technology to make seamless connection is developed with the acceleration of railway. This new technology has been rapidly extended to the seamless welding of crane rails in various fields, such as mining, coking industry, goods yard ,port ,wharf and so on. It has solved the damage of the crane equipment, track, bed and girder for a long time.

Product Parameter(Specification)
Welding Process Parameters of Thermit Welding Flux:

ItemUsing Oxygen Pressure
Mpa
Liquid Gas Pressure
Mpa
Fame Core Length
mm
Preheating Time
min
Oxygen Flow
L/h
Reserved Rail Gap
mm
50kg0.400.0715-204350026±2
60kg0.400.0715-205350026±2
18kg  24kg0.400.0715-203350026±2
38kg  43kg0.400.0715-204350026±2
Qu70  Q800.400.0715-205350026±2
Qu1000.400.0715-209350026±2
Qu1200.400.0715-2012350026±2
A550.400.0715-204350026±2
A650.400.0715-204.5350026±2
A750.400.0715-205350026±2
A1000.400.0715-209350026±2
A120  A1500.400.0715-2015350026±2


Characteristics and Advantages of Thermite Welding:

The current of the welding point is equal to the wire.Welding points are permanent and will not cause high resistance due to loose or corrosion.Welding points are like copper, which is more tenacious than copper itself, and is not affected by corrosive products.Welding points can withstand repeated surges (failure) current without degradation.The welding operation method is simple and easy to handle.Portable and convenient to carry.When welding, no external power source or heat source is required.The quality of the welding can be checked from the outside.It can be used for welding copper, copper alloy, copper plated steel, various alloy steel including stainless steel and high resistance heating heat source material.
Precautions for Thermite Welding Under Special Conditions:If the rail temperature below 15 ºC, should use the elding torch to heat around 1 meter each about 1-2 minutes (depending on the rail size), to 37 ºC.The temperature below 15 ºC, welding head should be coverd with a blanket or other warm things about 10 minutes.
Main Technological Process of Thermite Welding:
Rail Adjustment → Rail Gap Setting → Rail Correction → Sand Mold Installation → Sealing → Rail Preheating → Pouring → Open Mold → Grinding

Production Details