MT-1000 Classical Type Waste PET Washing Machine
Introduction
Machine Photos of the plastic recycling machine for ReferenceMaterial: Baled or loose PET bottles
Function: Used for crushing and washing and drying of PET bottles
Capacity: 1000 KG Per Hour
Finished Product Quality
Finished product size: 12-16mm or customized
Moisture content: <1%
PVC content: Less than 150ppm
pH: 7.5 +/- 0.5
Purpose of use: Polyester strap/fiber/sheet/film
Production Process
1. Label Separation - 2. Manual Sorting - 3. Size Reduction -
4.1st Washing & Density Separation - 5.1st Friction Washing -
6. Hot Washing - 7.2ND Friction Washing - 8.2ND Washing & Density Separation
- 9. Moisture Removal - 10. Product Collecting
Main Machine & Function
Label Remover
Δ Used to peeling the labels from plastic bottles by high speed blades
Δ Working with water
Δ Label separation rate >95% (for round bottle)
Crusher
Δ Used for size reduction of plastic bottles into flakes
Δ Cross-cut rotor design specially for plastic bottle crushing
Δ Capacity: 1200-1500kg/hr (screen mesh size: 18mm)
Sink-Float Tank
Δ Used to washing the PET flakes and density separation floating contamination from flakes
Δ Sink-float tank designed with 4PCS automatic drums on top for manpower saving
Friction Washer
Δ Used to scrubbing the flakes by high speed blades to remove dirt and water
Δ High speed (1440rpm) for superior performance
Hot Washing Tank
Δ Used to washing the flakes by hot water to remove glue and greasy dirt
Δ Feeding caustic soda/detergent to wash
Δ Heating by electricity or customized
Δ Tank outside with heating protecting layer made of rockwool
Drying Machine
Δ Including dewatering machine and hot air drying system
Δ Used to reducing moisture content remain from the flakes by high speed blades and hot air
Δ Rotary speed of dewatering machine: 1440rpm
Δ Drying system heating by electricity
Δ Final moisture content remain <1%
Electric Control Cabinet
Δ With thermal relay to projecting the engin
Δ With overloaded alarm and protecting system
Δ With emergency shut off control
Optional Machines
Bale Breaker
Δ Used to breaking bottle bale into loose bottle in front of the label separation unit
Δ Four-shaft design fixed with special blades for high efficiency
Trommel Separator
Δ Used to loosening the bottles and screening out the dirt, sand, soil from bottles
Δ Installed in front of label separation unit
Metal Detector
Δ Used to detecting metals from bottles, separating out the metals to protect crusher from damaging
Δ Installed behind sorting table
Zigzag Label Flake & Dust Separator
Δ Used to sucking out the label flake remain and fine dust from finished product
Δ Installed in front of collecting silo
Processing Unit | Machine Information |
No. | Item | No. | Name | Model | QTY | Power (KW) |
1 | Label Separation | 1 | Belt Conveyor | | 1 SET | |
2 | Label Remover(Wet Type) | | 1 SET | |
2 | Manual Sorting | 3 | Manual Sorting Table | | 1 SET | |
3 | Size Reduction | 4 | Belt Conveyor | | 1 SET | |
5 | Plastic Crusher | | 1 SET | |
6 | Screw Conveyor | | 1 SET | |
4 | 1st Washing & Density Separation | 7 | Sink-Float Tank | | 1 SET | |
8 | Screw Conveyor | | 1 SET | |
5 | 1st Friction Washing | 9 | High Speed Friction Washer | | 1 SET | |
6 | Hot Washing | 10 | Hot Washing Tank | | 2 SET | |
7 | 2nd Friction Washing | 11 | Screw Conveyor | | 2 SET | |
12 | High Speed Friction Washer | | 1 SET | |
8 | 2nd Washing & Density Separation | 13 | Sink-Float Tank | | 1 SET | |
14 | Screw Conveyor | | 1 SET | |
15 | Sink-Float Tank | | 1 SET | |
16 | Screw Conveyor | | 1 SET | |
9 | Moisture Removal | 17 | Dewatering Machine | | 1 SET | |
18 | Hot Air Drying System | | 1 SET | |
10 | Product Collecting | 19 | Silo | | 1 SET | |
| | 20 | Electric Control Panel | | 1 SET | |
| | 21 | Free Spare Parts | | 1 SET | |