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Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace

China Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace, Find details about China Induction Furnace, Melting Furnace from Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace

Model NO.
Melting furnace
Furnace Structure
Steel Shell
Furnace Capacity
1t
Input Frequncy
50Hz
Furnace Temperature
0-1800 Degrees
Transformer Capacity
800kVA
Warranty
1 Year
Installation Guiding
Yes
Auxiliary Equipment
Cooling Tower, Refractory Material
Tilting Device
Hydraulic
Rated Power
750kw
If Frequency
About 0.8kHz
Input Voltage
380V, 3phase
Input Current
1200A
Delivery Time
30 Days
Contruction Drawing
Yes
Trademark
YINGTAI
Transport Package
Wood Packing
Specification
5*5*5
Origin
China
HS Code
851420009
Model NO.
Melting furnace
Furnace Structure
Steel Shell
Furnace Capacity
1t
Input Frequncy
50Hz
Furnace Temperature
0-1800 Degrees
Transformer Capacity
800kVA
Warranty
1 Year
Installation Guiding
Yes
Auxiliary Equipment
Cooling Tower, Refractory Material
Tilting Device
Hydraulic
Rated Power
750kw
If Frequency
About 0.8kHz
Input Voltage
380V, 3phase
Input Current
1200A
Delivery Time
30 Days
Contruction Drawing
Yes
Trademark
YINGTAI
Transport Package
Wood Packing
Specification
5*5*5
Origin
China
HS Code
851420009

Application: It can melt iron, steel, copper, aluminum,bronze, brass, etc.

For product: Ingots, steel rebar, steel billet, iron powder, auto parts, brass statues, iron pots or manhole covers, etc.
 




 
Steel shell induction furnace
Steel shell furnaces are suitable for big foundry,automatic fundry and precision casting foundry. Steel shell furnaces are more safe when required to more than 2 tons capaicty per hour. They have hydraulic station to control pouring angle and pouring speed

 
 
Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace


 
Standard features
  1. Open furnace structure. The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
  2. Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
  3. Magnetic yoke. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
  4. Anti-fall protection device (for more than 2 ton capacity). During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.
  5. Factory test.
Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace

 

Optional Feactures:

  1. Fume ring & fume hood. Dust ring and fume hood can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.
  2. Furnace leakage alarm. It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to rechanged.
  3. Push-out lining system to rechange the lining with a automatic and more efficient way.
  4. Load cells to determine the mass of the metal.
Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace
Main parameters of 5ton furnace
 
Parametersunitedataspecification
Furnace bodyRated capacityt5.0 
Max capacityt6.0 
Working temperatureºC1500 
Highest temperatureºC1800 
TransformerTransformer capacityKVA3150 
Transformer primary voltageKV10 
Transformer secondary voltageV89112 pulse, double-three phase
IF power supplyRated powerKW300012 pulse, double-three phase
Rated input currentA912 
Rated input voltageV950 
DC currentA1196 
IF voltageV1900 
Startup success rate%100 
Rated working frequencyKHz0.5-1 
Working noisedb≤75 
Comprehensive parametersMelting rate(to 1500ºC)T/h5The melting rate is influence by charging.
Power consumption(to 1500ºC)KW.h/T≤520 
Water cooling systemWater circulation flowT/h100 
Water pressureMpa0.25-0.35 
Input temperatureºC5-35 
Output temperatureºC<55< 
Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace
Sucessful cases
Most of our customers are new in metal casting industry. They make Ingots, steel rebar, iron powder, auto parts, bronze statues, iron pots or manhole covers, etc.
Most of our customers are from Africa and Asia, as well as some countries in Europe and south Afica. Such as Egypt, Algeria, Tanzania,South Africa, Zimbabwe, Saudi Arabia, Georgia,Uzbekistan, Kazakhstan, Malaysia, Indonesia, Vietuam, Bangladesh, Russia, Mecigo, Colombiaetc, Venezuela, etc.

Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace

Models list
 
Model(furnace capacity)Input power(50/60HZ)Output power
Rated powerInput voltageInput currentFurnace phaseTransformer capacityDC voltageDC currentIF voltageIF frequency (KHZ)
(KW)(V)(A)(KVA)(V)(A)(V)
GW--0.5T3503805606400, 3phase5007007500.5-1
GW--0.75T5003808006630, 3pahse50010007500.5-1
GW--1T750380120061000,3phase50015007500.5-1
GW--1.5T1000380160061250,2*3pahse50020007500.5-1
GW--2T1400750107861600,3phase990141415000.5-1
380539121600,2*3pahse5001400750
GW--3T2000750770122500,2*3pahse990101015000.5-1
GW--5T3000950912123150,2*3pahse1254119619000.5-1
GW--10T500010001443126300,2*3pahse1320189419000.3-0.5
GW--15T10000100014432412500,4*3phase1320189419000.3-0.5
GW--20T12000100017322412500, 4*3phase1320227219000.3-0.5
GW--30T15000100021652416000, 4*3phase1320284119000.3-0.5

Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace

Technical Support
 
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;

Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace

About us
Jiangsu Yingtai Electric Furnace Co., Ltd. is a high-tech R & D and manufacturing enterprise focusing on the R & D, production and sales of high-end induction smelting and induction heating equipment, and has outstanding advantages in the field of induction smelting. We seek the balance of the economy and practicability of the products in the continuous innovation, and ensure that we can provide the most valuable production solutions for each application, so as to help our users improve their production competitiveness.
The company has a group of advanced expert talents team in software and hardware in induction smelting technology. With the advanced international concepts and experience, the company has made great efforts to create first-class technology and build international brands. After years of research and development and innovation, the company has achieved the leading level at home and abroad in induction smelting and vacuum heating, and constantly optimizes our technology, Enables our customers to remain in the lead in their competitors at all times.
We hope to introduce stable, efficient, energy-saving, safe and relatively cheap induction smelting equipment to users, better serve the foundry and metallurgy industry, reduce costs for users, reduce energy consumption and carbon emissions for the society.

Copper Iron Aluminum Steel Scraps Melting Medium Frequency Electric Steel Shell Induction Melting Furnace

Our core competitiveness:
Market positioning: to provide first-class induction smelting system for global customers.
Electric furnace design: in accordance with the highest standards of product design, open furnace structure, raw material selection and procurement applications, we always provide customers with the best quality products as our goal.
Parts procurement: we adhere to the global procurement model, select top component suppliers, cooperate with top brand parts and suppliers, provide stable and continuous spare parts for your equipment, and relieve your worries.    
    Main products:
The complete set business division: 1 ~ 90 tons of environment-friendly and energy-saving medium frequency induction melting furnace, APS series multi power supply frequency conversion power supply (commonly known as one driven two, one driven three induction melting system), 12 pulse high power supply and 24 pulse low harmonic power supply, with the maximum power up to 46000 kW. At present, these high-power power supplies are mainly used for melting steel, copper, aluminum and other metals, melting or heat preservation before die casting. They have the advantages of fast melting, low energy consumption, small occupation, easy temperature control and so on. They are also very suitable for heating large metal workpieces and profiles.
Spare parts division: the company has a spare parts warehouse in many places throughout the country, with regular stock of induction coil, yoke, water-cooled cable, reactor, furnace switch, hydraulic system, cooling water device, thyristor (KK, KP), capacitor and other common spare parts, which can be delivered stably, continuously and quickly, and provide support for users to solve unexpected spare parts;
If you feel that the price of the spare parts of the existing smelting system is too high or the quality is poor, please contact us. We provide 100% perfect compatible spare parts to ensure that the ex factory technical indicators meet or exceed the original factory standards.


 

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