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1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron

China 1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron, Find details about China Cast Iron Melting Furnace, Iron Melting Furnace from 1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron

Model NO.
GW-750KG
Melting Rate
1ton /Hour
Rated Power
750kw
Input Current
1200A
Output Voltage
750V
Input Frequency
50Hz
Output Frequency
500Hz
Power Consumption
540kw.H/T
Power Fator
Above 0.95
Trademark
Heng Yang
Transport Package
International Export Packing Standard
Origin
China
HS Code
8514200090
Model NO.
GW-750KG
Melting Rate
1ton /Hour
Rated Power
750kw
Input Current
1200A
Output Voltage
750V
Input Frequency
50Hz
Output Frequency
500Hz
Power Consumption
540kw.H/T
Power Fator
Above 0.95
Trademark
Heng Yang
Transport Package
International Export Packing Standard
Origin
China
HS Code
8514200090

Application

The medium frequency steel shell furnace can melt metals below 1800 degrees, such as Iron, steel, copper, aluminum, brass, bronze, and so on. We can provide furnaces of capacity from 500kg to 30tons. They are wildly used in big foundry and fully-automiatic fundry. When working with KGCL power supply, It can realize the following functions, automatic constant temperature, automatic drying, power distribution display, intelligent smelting management, automatic display and storage of fault information, etc.
1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron

 
Steel shell furnace features
  1. Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
  2. Energy saving. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
  3. Leaking alarm. It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to be replaced.
  4. Anti-fall protection device. During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.
  5. Furnace cover & Dust collector. Furnace's cover improve heating efficiency. Dust collector can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.
1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron
1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron

KGCL Power supply
 

Advanced technical performance: Power factor above 0.95, Small harmonics do not require reactive power compensation equipment, two furnaces can work together at the same time, making full use of time to increase production. One set of equipment is equivalent to two sets of equipment. 15% energy saving compared to the same capacity general electric furnace.
It can achieve that one power supply cabinet for two furnaces.Transformer utilization rate is high.
The two furnaces can cast simultaneously and also can supply continuously metal liquid for casting.
Arbitrary power allocation, starting rate of 100%
1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron
 

Main parameters

Furnace bodyTypeset1GW-1T steel shell furace
Rated capacityt1 
working temperatureºC1500The furnace inside temperatuer when worked in rated power for 1 hour
Highest temperatureºC1800The highest temperature that most crucible and lining material can beared
hydraulic stationset1metal liquid is poured by control reduer gear.
Cruciblepiece1iron crucible or graphite crucible
Rectifier transformerTransformer capacityKVA800Additional optional product.
Transformer primary voltageKV10 
Transformer secondary voltageV5406 pulse, three phase
IF power supplyTypeset1KGCL-750kw power supply
Rated power KW7506 pulse, three phase
Rated input voltageV380Input voltage can be customized
Rated input currentA1200 
IF voltageV750 
Startup success rate%100 
Rated working frequencyKHz0.5-1 
Power factor above 0.95 
Working noisedb≤75 
Comprehensive parametersMelting rate(to 1500ºC)T/h1The melting rate is influence by charging.
Power consumption(to 1500ºC)KW.h/T<540When using KGCL power supply
Water cooling systemCooling tower set1Additional optional product. Two kinds of cooling tower for choosing.
Water circulation flow T/h100 
Water pressureMpa0.25-0.35 
Input temperatureºC5-35 
Output temperatureºC<55< 
Water cooling cablesWater cooling cablesset1To connect furnace body, power supply, and capacitor.

Notice: The power comsumption is varised from different capacity and metal. It can be also influenced by the metal's shape and worker's operation.
 

Whole model list
Model(furnace capacity)Input power(50/60HZ)Output power
Rated powerInput voltageInput currentFurnace phaseTransformer capacityDC voltageDC currentIF voltageIF frequency (KHZ)
(KW)(V)(A)(KVA)(V)(A)(V)
GW-0.05T5038080665, 3phase5001007501-2.5
GW-0.1T1003801606120, 3phase5002007501-2.5
GW-0.15T1603802566200, 3phase5003207501-2.5
GW-0.25T2003803206250, 3phase5004007501-2.5
GW--0.35T2503804006315, 3phase5005007500.5-1
GW--0.5T3503805606400, 3phase5007007500.5-1
GW--0.75T5003808006630, 3pahse50010007500.5-1
GW--1T75038012006800, 3phase50015007500.5-1
GW--1.5T1000380160061250, 3pahse50020007500.5-1
GW--2T1400750108061600, 3phase990141015000.5-1
750540*2121600, 2*3pahse990710*21500
GW--3T2000750770*2122500, 2*3pahse9901010*215000.5-1
GW--5T3000950912*2123150, 2*3pahse12541200*219000.5-1
GW--10T500010001443*2126300, 2*3pahse13201890*219000.3-0.5
GW--15T1000010001443*42412500, 4*3phase13201890*425000.3-0.5
GW--20T1200010001732*42412500, 4*3phase13202270*425000.3-0.5
GW--30T1500010002165*42416000, 4*3phase13202840*425000.3-0.5

Remark: Furaces can be customized according to your power specification, please contact us for further advice.
 

 

Sucessful cases

1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron

Full-automatic production line

KGCL furnace can be fully-automatic controled, throught PLC programmable controller, HMI man-machine interface or industrial control computer system, industrial control configuration software and various sensors. The whole melting process can be monitored and controlled by computer. It can realize automatic constant temperature, automatic drying, power distribution display, intelligent smelting management, automatic display and storage of fault information, etc. Besides,It can be configured with various foundry equipment to achive fully-automatic production line, including temperature measuring instrument, thermal analyzer, spectrometer, demand controller and large screen display, etc.

1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron
 
 

Technical Support
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
 
 
Company profile

Foshan Hengyang Furnace Manufacturing Co., Ltd is a high-tech enterprise which mainly line in researching, designing, and manufacturing of industrial electric furnaces and industrial power supply source.Its headquarter is located in Foshan city, Guangdong province, China, where is only 20km away from Guangzhou Baiyun International airport, so it is very convenient for you to visit. It has sub-factory located in Cairo, Egypt, and have after-sale office in Zimbabwe and Russia. We got the right of inport and export in 2010 year. Up to new, thousands of melting and heating equipment have been exported to more than 70 countries. Our product are exported to most countries in Africa and Asia, and some countries in South America and Europe. Such as Egypt, Algeria, Zimbabwe, South Africa, Ethiopia, Tanzania, Philippines, Vietnam, Malaysia, Thailand, Indonesia, Bangladesh, Pakistan, Kazakhstan, Uzbekistan, Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon, United Arab Emirates (UAE), ect.Turnkey project is our commitment. We promise not only to provide high quality and reliable equipment, but also to offer perfect after-sale service.There is a experienced after-sale team of 20 personnel, offering 24 hours online service to give direct solutions to your actual production problems.

1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron1 Ton Capacity Medium Frequency Induction Furnace for Melting Cast Iron
 
 
 

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