Forging and Machining Auto Parts Steering Shaft1. Material: Stainless Steel, Carbon Steel, Alloy Steel, like: SS304, SS316, 42CrMo4, 1Cr18Ni9Ti...
2. Process: Lost Wax Casting, Investment Casting by sodium silicate or silica sol and CNC machine...
3. Size: as per drawing or sample from 0.01 kg-100kgs unit weight.
4. Surface: Zinc-Plated, Hot Dip Galvanized, Polish, Painting, Lightly Oiled...
5. Non-Destructive Test: Ultronsic Test, Magnetic Particle Testing, X-Ray Testing
6. Package: In pallet or as your requirement
7.Surface finish process:blasting/polishing/anodize/chrome/plating/zinc plating/nickel plating, tinting,etc.
8. Tolerance: 0.05mm-0.1mm
9 .Surface roughness: Ra0.8-1.6
10. Main equipment used: CNC machine, milling machine, machining center,drilling machine, cutting machine, grinding machine, tipping machine,etc.
11.Standard: IS, ASTM, DIN, BS, etc.
12.Casting process:Model making→Core making→Mold assembling→Pouring→Cleaning→Shot blasting→Machining
13.Inspection:We have a full set of quality control system to guarantee best product quality. Depending on the products, we can make different Item Testing Plan, Manufacturing procedure etc.
Quality control: (1) Machinery properties and Chemical components testing after raw casting
(2) Hardness checking after heat treatment
(3) Dimensions testing after machining
(4) Quality control checks though all the following flow:
Drawings→ mould making →raw casting → sandblasting →rough machining or finish machining →surface treatment →product check→ packing→delivery strict
Service (1) OEM and custom-made service.
(2) Full machining, primer painting, and surface treatment.
(3) Full material testing process.
(4) Quality control
Description | The heavy forging: forged ring, shaft, roller, flange, or gear |
material | Alloy steel or stainless steel |
Material standard | ASTM or GB/T3077-1999 |
Specification | As per specified requirements |
Weight | Max. 250 ton |
Smelting Process: | EF+LF + VD+VC |
Process | Ingot→heat → forging → Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2nd Heat treatment →finishing machining →Inspection |
UT standard | EN10228, ASTM A388 or JB/T 5000.15-1998 |