1. Some basic specification for High Quality Drum Blow Machine/Drum Extrusion Blow Molding Machine(KST200):
1). Drum Blowing Machine experience of the engineer for more than 20 years
2). Machine produce kinds of plastic products, such as bottles, cans, chemical drums, plate, tables, chairs, auto parts, road barriers, guiderails, blow pallets, IBC containers and etc.
3). The famous imported components for machine
4). Taiwan Yuken hydraulic valve for stable working
This machine is mainly used to produce 230L drum, chemical drum and oil drum. Some basic parameters are as follows:
1. Screw diameter: 120mm
2. L/D ratio: 30/1
3. Max capacity: 230L
Dry cycle: 180pc/h
Clamping force: 800KN
Platen open stroke: 800-1700mm
Plasten size: 1200*1300mm
Max platen size: 1200*1300mm
Oil Pump Power: 22kw
Extrusion motor: DC 132KW
Plasticizing capacity: 240kg/h
Heating zone: 5 zones
Extrusion heating power: 47.4kw
Power of Die heating: 38kw
Max die pin diameter: 400mm
Accumulator head capacity: 20L
2. Main characteristics of High Quality Drum Blow Machine/Drum Extrusion Blow Molding Machine(KST200):
1). Accumulator head, single layer, the capacity is up to 230L jerrycan, drum ans etc products.
2). It process the material as HDPE, PP, ABS and etc.
3). Power supply: 380VAC, 50Hz (depending on client's county ).
4). The machine is mainly composed of extrusion system, die head system, clamping system, hydraulic system and electrical systems:
Extrusion system: Screw: Specially designed based on material's trait, High quality nitriding steel 38CrMoAlA, with nitriding surface HV≥ 800, brittleness≤ 2. Barrel: High quality nitriding steel 38CrMoAlA, with nitriding surface HV≥ 900, brittleness≤ 2.
Die head system: Accumulator die head, single cylinder, central injection, vertical fist in first out design, accumulator channel slick; Slip parts like injection piston and cylinder made with different material and technique, work balanced and reliable.
Clamping system: Fixed clamping system, double diagonal tie bar single cylinder central clamping, wider space for the mould, install and dismantle the mould easily, linear roll guide rail.
Hydraulic system: Adopted proportional pressure controlling, with hydraulic valve and pump of Taiwan Yuken, balanced and accurate action, prolonged useful life, sensitive response.
3. Advantages of this High Quality Drum Blow Machine/Drum Extrusion Blow Molding Machine(KST200):
1). Adopt energy-saving system which can increase the 18% efficiency.
2). The capacity is15% higher than some others.
3). Power consumption is about 15% lower.
4). All process are well computerized which makes the operation more conenient.
5). Imported hydraulic components which gurantee the stable working for long time.
4. Products pictures made from this High Quality Drum Blow Machine/Drum Extrusion Blow Molding Machine(KST200):
5. After-sale service:
1). Instruction for Installation and Debugging
Before delivery, KASTER takes responsible for debugging of machine, in order to make sure the provided machine could be safely and smoothly put into operation.
KASTER also takes responsibility to have debugging overseas, and Client abroad please sends invitation forward of time to the engineer of KASTER, provides the engineer with round-trip tickets, accommodation, vehicle and $55 per day salary.
2). User Training
Before delivery, KASTER will take responsibility to indoctrinate technical training to the users so that they could understand the machine features and could operate the machine by themselves.
3). Warranty Period
The warranty period for KASTER machine is one year with a life long maintenance. If the user requires special quality guarantee, other stipulated warranty period may be made after mutual agreement.
6. Main parameters for this High Quality Drum Blow Machine/Drum Extrusion Blow Molding Machine(KST200):
|
extruder | |
1 | Screw diameter | 120mm |
|
2 | L/D ratio | 30:1 |
|
3 | Screw speed | 15-50r.p.m. |
|
4 | Drive motor | DC 132Kw |
| |
5 | DC drive motor controller | Eurotherm U.K. |
| |
6 | Heating zone with cooling fan | 5 zones |
| |
7 | Output/Throughout | 240Kg/hr(HDPE particle) |
| |
8 | Heating capacity | 47.4 kw |
|
9 | Vertical adjustment of head | 500mm |
|
10 | Forward/Backward adjustment of head | 600mm |
|
11 | Groove feed barrel cylinder | Have IKV |
| |
12 | Gear box | Hard gear decelerator |
| |
13 | Ladder and safety rails | fixed |
| |
|
DIE HEAD | |
1 | Accumulator capacity | 20L(15kgHDPE) |
|
2 | Design | First in and first out |
| |
3 | Heating zone | 5 zones |
| |
4 | Heating capacity | 38kw |
|
5 | Max die&pin diameter | 500mm |
|
6 | Die head axis with pre-blow | 100mm |
|
7 | Accumulator push-out stroke measurement | Transducer Italy Gefran |
| |
8 | Injection pressure | 12Mpa |
|
9 | Extruder stop | Have |
| |
|
CLAMPING UNIT | |
1 | Tie bar | Two tie bar |
| |
2 | Platen size | 1200(W)X1300(H) |
|
3 | thickness of mold | 650-750mm |
|
4 | Clamping force | 800KN |
|
5 | Close/Open stroke | 800-1700mm |
|
6 | size of mold | 1200×1300mm |
|
7 | Clamping stroke measurement | Proximal sensor from TAIWAN |
| |
8 | Hydraulic valve | Taiwan Haitack |
| |
9 | Number of hydraulic cylinder | 1 |
|
10 | High pressure | 14mpa |
|
11 | Support parts for platen movement | Liner Guide |
| |
|
HYDRAULIC SYSTEM | |
1 | Drive motor | AC 45Kw |
| |
2 | Hydraulic valve | Taiwan |
| |
3 | Hydraulic pump | Taiwan |
| |
4 | Connector\Tuber | Japan |
| |
5 | Seal | Japan |
| |
6 | Oil tank capacity | 850L |
|
7 | Operating pressure | 14mpa |
|
8 | Cooling water for oil | fixed |
| |
9 | Control of oil level & temperature | Checking oil temperature and abnormal alert be observed dipstick |
|