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500kg Aluminum Melting Induction Furnace for Casting Ingot

China 500kg Aluminum Melting Induction Furnace for Casting Ingot, Find details about China Aluminum Melting Furnace, Aluminium Melting Machine from 500kg Aluminum Melting Induction Furnace for Casting Ingot

Model NO.
GW-0.5T
Rated Cpacity
0.5 Ton
Max Capacity
0.6 Ton
Rated Power
350kw
Melting Time
50-60minutes
If Frequency
0.8kHz
Input Frequency
50Hz
If Voltage
380V
Output Voltage
750V
Transformer Capacity
400kVA
Input Carrent
560A
Trademark
Hengyang
Transport Package
International Export Packing Standard
Specification
National Standard of China
Origin
China
HS Code
8514200090
Model NO.
GW-0.5T
Rated Cpacity
0.5 Ton
Max Capacity
0.6 Ton
Rated Power
350kw
Melting Time
50-60minutes
If Frequency
0.8kHz
Input Frequency
50Hz
If Voltage
380V
Output Voltage
750V
Transformer Capacity
400kVA
Input Carrent
560A
Trademark
Hengyang
Transport Package
International Export Packing Standard
Specification
National Standard of China
Origin
China
HS Code
8514200090
500kg Aluminum Melting Induction Furnace for Casting Ingot
Introduction and application
This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
500kg Aluminum Melting Induction Furnace for Casting Ingot
Advantages of Induction Melting Furnace: 
1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.

2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .

3. Simple operation and reliable operation.

4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.
500kg Aluminum Melting Induction Furnace for Casting Ingot
==Main Models And Technical Parameters==
Equipment Type
(Furnace capacity)		Power input
(three-phase four-wire 50/60HZ)		Power OutputMelting time
  (Minutes)		Electricity consumption per ton of material (KW)
Equipment power
(kw)		Incoming line voltage
(V)		Into the line current
(A)		Matching transformerDC current
(A)		DC voltage
(V)		IF voltage
(V)		IF frequency
(Khz)		SteelCopperAluminum
GW--0.05T503808050100500750120-40750510650
GW--0.1T100380160100200500750120-40700510640
GW--0.15T160380256200320500750120-40650500630
GW--0.25T200380320250400500750120-45650500610
GW--0.35T250380400315500500750120-45650490600
GW--0.5T3503805604007005007500.830-50630480570
GW--0.75T50038080063010005007500.840-50620470560
GW--1T8003801280100016005007500.740-50620460550
75065610008089901480
GW--1.5T1000380800125010005007500.740-60600450540
750820125010109901480
GW--2T140075011481800141499014800.545-60600440530
75057418007079901480
GW--3T20007508202500101099014800.550-70580430520
GW--5T3000950114040001190126019000.350-80570420510
GW--10T6000950228080002380126019000.350-90560410490
GW--15T80009501520100001590126019000.350-90550400480
GW--20T100009501900125001980126019000.2550-90530400470
GW--30T150009502850200002980126019000.2550-90520400450

Melting time and power consumption/ton is important to equipment power, raw material shape and weight, operator's skill level and other elements.
Above sheet"per ton consumption (KWH/T)" is a common KGPS parallel intermediate frequency power supply consumption, new technology KGCL series intermediate frequency power supply can saving 15% or more.
Complete set configuration: Power supply cabinet, capacitor box, Overturn control box, Furnace body (Steel shell or aluminum shell),hydraulic station ( Or Reduction box with stent ), water cooled cables etc;
The above data is of standard model. We also provide customized non-standard products with different power or melting speed.
500kg Aluminum Melting Induction Furnace for Casting Ingot
Features:
 Automatic constant temperature function:Values can be preset liquid temperature requirements, one-click startup and attain the goal of automatic constant temperature; Compared with the traditional artificial temperature control, automatic constant temperature function will save time and more sensitive and more accurate, easier to control liquid temperature and oxidation burning loss less, metal components uniform casting product quality is better;

 Automatic heating lining function:Heating lining is a relatively complicated and long process of temperature rise curve, to extend the service life of intermediate frequency furnace hearth, reduce production cost, the right build furnace lining technology is very important. The function of automatic lining of innovation, can according to the requirements of the different refractory lining temperature, to preset required by the different stages of heating lining temperature and time; PLC according to the preset time and temperature values, one-click start, automatic matching and stepless regulation of intermediate frequency power, the size of the control of heating speed, prevent lining cracks, and achieve the goal of automatic lining curve. Is to avoid the artificial misoperation and at the same time reduce the labor time and intensity of the workers.

  Prevent wear furnace alarm function: prevent alarm system working principle is: wear furnace chamber of a stove or furnace use time to a certain degree, the wall will gradually thinning, the current will vary according to the furnace wall, after the current rate reaches the preset value will make alarm to remind in advance, then automatically cut off the power and predict wear furnace and achieve the goal of safe production in advance.
500kg Aluminum Melting Induction Furnace for Casting Ingot

Why Choose us:
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged
500kg Aluminum Melting Induction Furnace for Casting Ingot


 

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