Products

Heat Exchanger Ultrasonic Cleaning Equipment

China Heat Exchanger Ultrasonic Cleaning Equipment, Find details about China Ultrasonic Descaling, Ultrasonic Anti-Scaling from Heat Exchanger Ultrasonic Cleaning Equipment

Model NO.
ZNCTXCF-04FB
Condition
New
Customized
Customized
Feature
Clean Thoroughly
Packing Size
830 X 540 X 850 mm
Net Weight
55kg
Gross Weight
70kg
IP Class
IP55, IP65
Ex-Proof Class
Exdiibt4, Exdiict4
Power Supply
AC220V 50Hz
Power Consumption
300W
Ultrasonic Frequency
15-30kHz
Host Size
600X450X200 mm
Transducer Size
φ85X320
Electro-Mechanical Transformation Ratio
>78%
Transport Package
Carton Box in Non-Fumigation Wooden Box
Origin
China
HS Code
9031809090
Model NO.
ZNCTXCF-04FB
Condition
New
Customized
Customized
Feature
Clean Thoroughly
Packing Size
830 X 540 X 850 mm
Net Weight
55kg
Gross Weight
70kg
IP Class
IP55, IP65
Ex-Proof Class
Exdiibt4, Exdiict4
Power Supply
AC220V 50Hz
Power Consumption
300W
Ultrasonic Frequency
15-30kHz
Host Size
600X450X200 mm
Transducer Size
φ85X320
Electro-Mechanical Transformation Ratio
>78%
Transport Package
Carton Box in Non-Fumigation Wooden Box
Origin
China
HS Code
9031809090
INTELLIGENT ULTRASONIC ONLINE ANTI-SCALING AND DESCALING EQUIPMENT

Introductions:
After over ten years of continuous development and practice, now we have been one of the top domestic and international manufacturers in this field and our intelligent ultrasonic descaling devices have been widely used in chemical industry, petrochemical industry, power generation, medical biology, coal coking, industrial boiler and many other situations to solve the scaling problems of various equipment. Our ultrasonic descaling machines can efficiently contain the fouling and clogging problems inside your metal material equipment such as heat exchanger, evaporator, condenser, boiler, oil cooler, primary cooler, pipelines etc., and with just a little power consumption (usually 300 Watts per set) they can keep the scaling equipment at a satisfactory state with our one-to-one customized design solution.

Heat Exchanger Ultrasonic Cleaning Equipment
Application Principle:
The intelligent ultrasonic descaling device mainly consists of three parts: host, transducers and adapters. Welding thread adapters are welded perpendicular to the axis of the scaling equipment. The generator in host generates electrical impulses of a given shape. The transducers are connected by a cable to the generator and continuously receive electrical impulses from the generator with carrier frequency at a range of 15 to 30 kHz. These electrical signals are converted by a magnetostrictive core into ultrasonic vibrations of the same frequency. And then continuous ultrasonic vibrations are created in metal and media, which are safe for welding and rolling, but destructive for solid deposits. Ultrasonic pulses of a given shape and parameters do not allow any solid deposits to settle on the surface of scaling equipment, transferring the process of transition of solid dissolved particles to an insoluble form and the process of their precipitation from the surface of scaling equipment.

Heat Exchanger Ultrasonic Cleaning Equipment

Problems Your Equipment are Suffering:
The problem of fouling and clogging of chemical petrochemical equipment is a long-term difficult problem that troubles the production of many enterprises. The reduced flow rate and slowing of the flow rate caused by the fouling, crystallization and clogging of the scaling equipment affect the normal operation of the equipment and thus seriously affect production. The harms caused by scaling, crystallization and blockage is mainly reflected in the following aspects:
> Increase labor intensity
> Lead to the equipment to not operate normally
> Reduce product production and quality
> Affect the normal production efficiency
> Reduce the service life of equipment
> Increase equipment safety risk
> Accumulated huge losses due to the harms

Advantages and Disadvantages of Traditional Descaling Methods:
> Pickling or alkaline cleaning can clean the scales and deposits more carefully, but they will bring certain corrosion to the equipment, and the liquid discharge after cleaning will bring secondary pollution to the environment. At the same time, a large amount of water is required for cleaning, resulting in serious water wasting, also the cleaning and shutdown periods are so long.
> Although the mechanical cleaning does not use chemical agents for scaling and plugging, it takes a lot of manpower, material and time to clean up and mostly not thoroughly enough. In most cases the scaling equipment is descaled only when it's scaled and blocked too severely to work normally.

Advantages of Ultrasonic Descaling Device:
> The scaling equipment does not need to stop production to clean the scale, crystallization, and plugging. After the ZNCTXCF series of intelligent ultrasonic anti-scaling devices are put into use, the scaling equipment cleaning cycle will be extended and the equipment downtime will be eliminated, so the system can operate normally. The device is used in an online purely physical method and maintaining the design flow rate and flow rate during operation without stopping production.
> After the parameters of the intelligent ultrasonic anti-scaling and descaling device are adjusted to the optimal value, when the process parameters of the scaling equipment are stable, the scaling equipment cleaning period is extended, the service life of the equipment is increased, and the equipment efficiency and production efficiency of the system are improved.
> As new fouling is avoided, the safety of the scaling equipment is improved, and the service life of the scaling equipment is extended.
> Reduce the cost of cleaning investment, the accompanying pollution and the damages to scaling equipment.
> Reduce the number of scaling equipment cleaning times, reduce the time and labor costs that affect normal production.
> The use of intelligent ultrasonic online descaling device can maximize efficiency of the scaling equipment and realize the design load production.
> Reduce the running resistance of the equipment and reduce the power consumption of the pump.
> The intelligent ultrasonic online anti-scaling device has a long service life and avoids corrosion under scale. After operation, the product promises a warranty period of 1 year, product upgrade priority, and lifetime maintenance.
> With this intelligent ultrasonic anti-scaling and descaling device, you can save operating costs by > 80%, reduce emissions by > 40%, save energy by > 20%, and avoid over-discharge fines. According to this, the enterprise can recover the investment within a short period, thereby benefiting for many years.
Heat Exchanger Ultrasonic Cleaning Equipment
Specifications:
ModelPower SupplyPower ConsumptionUltrasonic FrequencyTransducer 
Count		Host SizeTransducer
Size		Weight
WattkHzPiecemmmmKG
ZNCTXCF-04TAC220V±10% 50HZ<25015-304600x450x200φ65x32030
ZNCTXCF-06T<300635
ZNCTXCF-04FB<2504φ85x32040
ZNCTXCF-06FB<300645

Standard Features:
Intelligent Control with Microprocessor and Software
Pure Physical Ultrasonic Descaling: Micro-vortex Effect, Cohesion Effect and Shear Effect
Online Anti-scaling and Descaling without Shutdown
Compatible with Most Industrial Media
No Harm to Scaling Equipment
New Type Magnetostrictive Material with a coefficient of 3500-5000x10-6
Over 78% Electro-mechanical Transformation Efficiency
One-to-one Customized Design
High-efficiently Scaling Control
Wide Range of Ultrasonic Frequency
Widely Appling To Most Industrial Occasions
Energy Conservation, Environment Friendly, Safe and Reliable

Heat Exchanger Ultrasonic Cleaning Equipment

Applications:
Chemical Industry
Petrochemical Industry
Power Generation Industry
Medical Biology
Coal Coking
Industrial Boiler
Heat Exchanger Ultrasonic Cleaning Equipment


Project Cases:
The following project cases are based on real on-site applications:

1. Technical Conditions of Scaling Equipment:-
Project NameE-0350A Waste Salt Water Evaporative Crystallization Heater
LocationShell SideTube Side
MediaSteamSodium Chloride Solution
Working Pressure(MPa)-0.1-0.1
Temp(ºC)85.279.8/80.8
Flow Rate(T/h)83600
Material304316L
Heat Exchange Area(m2)950
Fouling ComponentsSticky Epoxy Resin, Emulsion, Salt
Fouling LocationTube Bundle and Shell
Descaling MethodHigh Pressure Water Cleaning
Descaling Period2 Times per Month

Customized Technical Solution:-
Model and CountZNCTXCF-06FB x5, ZNCTXCF-06FBZ x2
Transducer Count42
Ex-proof ClassExdIIBT4
IP ClassIP55

Application Effect:-
Heat Exchanger Ultrasonic Cleaning Equipment

2. Technical Conditions of Scaling Equipment:-
Project NameAcetic Acid Recovery Heater 2D-301
LocationShell SideTube Side
Media4.5kg SteamExtracted TKL
Working Pressure(MPa)0.520.6/0.25
Temp(ºC)160120/130
Flow Rate(T/h)8.2800
Material304316L
Fouling ComponentsBA, PTA, Trimellitic Acid 
Fouling LocationTube Bundle
Descaling MethodHigh Pressure Water Cleaning and Alkaline Cleaning
Descaling PeriodAlkaline Cleaning Accordingly and High Pressure Water Cleaning 1 Time per Three Month

Customized Technical Solution:-
Model and CountZNCTXCF-06FB x4
Transducer Count24
Ex-proof ClassExdIIBT4
IP ClassIP65

Application Effect:-
There are several parameters which can reflect the actual fouling condition of Acetic Acid Recovery Heater and the most direct-viewing among these parameters are the backflow valve opening of circulating pump, the current of circulating pump, steam flowrate of the heat exchanger and slurry feed flowrate.
After the ultrasonic descaling machine come into use in Nov, 2013, the above parameters have been keep at a high and stable level which indicates a good running condition according to a 11 months continuous online data monitoring.  

3. Technical Conditions of Scaling Equipment:-
Project NamePetroleum Circulation Pipeline
Tube Material20# Steel
Tube Inner Diameter106mm
Tube Wall Thickness4mm
Pipeline Length3x50m
MediaWaste Water
Media Temp20ºC
Water QualityHardness: 4.5-15.42mmol/L, pH: 8.5-10, conductivity: 2.05-12.57
Fouling StatusSevere Blockage
Fouling ComponentsCalcium Carbonate, Coal Cinder, Paraffin
Fouling LocationTube Inner Wall
Descaling MethodChange the Tube
Descaling Period1 Time per 2 Months

Customized Technical Solution:-
Model and CountZNCTXCF-06FB x5
Transducer Count30
Ex-proof ClassExdIIBT4
IP ClassIP55

Application Effect:-
One of the judgement criteria for the circulation pipeline descaling effect is the delivery capacity. Before the ultrasonic descaling equipment come into use, every 2 months running the circulation pipeline would have generated a 7mm scale layer and as a result surely can't meet the normal production requirement. Our ultrasonic anti-scaling machine went to service at May, 2014, we had open one of the pipelines after 5 months normal operation and found nearly no fouling problem. Below pictures show the scaling status before and after the ultrasonic descaling machine came into use:
Heat Exchanger Ultrasonic Cleaning Equipment

 

You Might Also Like