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Hight Speed Sanitary Napkin Machine Full Servo Machine

China Hight Speed Sanitary Napkin Machine Full Servo Machine, Find details about China Sanitary Napkin Machine, Sanitary Napkin Equipment from Hight Speed Sanitary Napkin Machine Full Servo Machine

Model NO.
JWC-KBD-KBD-SV1200
Usage
Household Paper Machine
Trademark
JWC Sanitary Napkin Machine
Transport Package
Wooden Box
Specification
ISO9001 CE
Origin
China
HS Code
84418090
Model NO.
JWC-KBD-KBD-SV1200
Usage
Household Paper Machine
Trademark
JWC Sanitary Napkin Machine
Transport Package
Wooden Box
Specification
ISO9001 CE
Origin
China
HS Code
84418090
Main functions features
1. It has got national patent in the year of 2005. It uses shifting type size changing system to reduce the scrap rates, saving labor costs.

2. It adopts double-knives, double-moulds, and double-embossing. Change two sizes products through easy shift button.

3. The machine can produce two sizes sanitary napkins of regular type, ultra-thin type, quick-easy package type or wings type.

4. It can adopt PLC controller system. Alarm and urgent stop machine. Can be settled according to the customer's requirements.

5. Spiral umbrella gears are protected by cast shield box and greased to maintain precision, less noise and long life.

6. It can also produce quick-easy package or wings type according to customers' samples.

Main Technician Parameters
1. Type: JWC-KHD

2. Designed speed: 100M/min

3. Real Running speed: 250-300PCS/min

4. Product Size: It can make two size according to customers' samples.

5. Capacity: 120kw (including glue applicators)

6. Practical capacity: 80kw Breaker: 250 A

7. Electricity: 380V50Hz Cable: 3x50mm2+1x25mm2+1x16mm2

8. Air compressor: 6kg/cm2, ≥ 0.6mpa, 1m3/min

9. Total weight: About30T

10. Main machine overall dimensions: (22x4 x3)M (LxWxH)

11. Working Space: (26x8x4)M(LxWxH)

12. Container: 1x40HQ+1x20GP
Machine Standard Configuration:
Machine frame structure and main characters
Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 100mm × 100mm, 18mm thick bottom plate, 6 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .
:25mm,,6,60*60mm,;100mm×100mm,18mm,6,,. ,.
Glue applicators put on the 2nd platform, shorten the glue supply distance
,
The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) ;,;,(,).
The back doors of the machine has sound proof foam


2. Crusher system
1)Upright pulp frame, equipped with auto rising system by sliding motor, more convenient for loading and uploading pulp, the diameter of pulp should be ≤1400mm
,,,≤1400mm
2)Single Entrance Crusher, horizontally feeding, adopted with alloy sawmill, can crush untreated, half treated and treated pulp, pulp width is ≤480mm , the capacity of crusher motor is 30KW, bursting strength of pulp is ≤1200kpa, can crush about 600kg/hour. Equip with rubber base,can absorb vibration and noise
,,,,,≤480mm,30KW.≤1200kpa,600kg/.
3)Pulp feeding system adopted with servo control, can change according to the production speed and adjust the feeding quantity automatically, also adopted with auto detecting function, will auto stop and alarm when raw material runs out or break up
,,,,
4)the roller type wood pulp feeding mechanism uses both ends of the air cylinder to pressurize, and the manual valve controls the action of the air cylinder to facilitate the loading of wood pulp
,,
5)Crusher bearing has overheating protection

3. Fluff forming system
Fluff is single and continuously drum forming, diameter of drum former is around 1300mm, fluff core width is 70-140mm (according to order)
,1300mm,70-140mm
Fluff vacuum adopt the side sucking mode, extending the vacuum area, to make fluff high density and soften
,,
SAP spray into fluff bin and mixed together (adjust SAP with more in middle layer and less in upper and bottom layer), equip with pressure meter.
(,).
Fluff output with guiding layer (no SAP),mixed layer (fluff fully and evenly mixed with SAP), bottom layer (no SAP)
,(SAP),(SAP),(SAP)
Height adjusted rotating brush, to control fluff thickness even
,
Fluff core forming blower capacity is ≥55KW, air pressure is ≥5000Pa,brand: SGM
≥55KW,≥5000Pa,:
Fluff core use forming drum, Use new type transmit and big diameter and power fan to decrease power consumption and improve efficiency. Forming drum use stainless steel body, and organic glass panel, reduce the generation of static electricity, convenient to observe the forming effect; drum has regularly cleaned and blowing, dust unified collect by bag) (cotton core weight 10-16 grams, in the uniform production, pulp weight allowed error ≤± 6%)
,,,. ,,; ,)(10-16,,≤±6%)
8) Fluff vacuum adopt the side sucking mode, extending the vacuum area, to make fluff high density and soften
    ,,,.

4. SAP feeding system
Adopt with servo control, the weight can be set according to requirements on touchable screen
,
Adopt with belt transmission type, mix in fluff bin based on belt running speed with fixed quantity, wrapped after mixed with fluff
,,,
Continuously feeding evenly with fixed quantity, SAP fully mixed with fluff,including heating function.
,,
Adopt sensor detection, will limit detection alarm and automatic feeding
,()
SAP feeding mixed with fluff. SAP quantity is controlled by servo, can be changed according to main machine speed, and can be shown on the touchable screen
.,,..
SAP being fixed with quantity of 50 kg, the storage box equipped on the ground is ≥200kg, when SAP bin storage reached to lower position, the ground storage box will automatically feeding, the maximum quantity of each piece is 15g, each piece adding quantity can be adjusted between 4-15g, the deviation of each piece on stable speed will not more than±5%, the feeding quantity reach to set value when main machine speed reach to 50 pcs/min, will automatically stop feeding when main machine speed is lower than 50pcs/min.
50kg,≥200kg,.15g,4-15g,±5%,50/min,50/min.

5.Tissue, roll diameter φ800mm (airlaid paper,roll diameter φ1000mm) supply:
800mm (1000mm):
Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
,,,,A/B,3
Zero speed auto splicing device, automatically rejection
,
Raw material detective, auto alarm and stop when raw material breaks up
,
Raw material connector detective, automatically rejection
,

6. Fluff core wrapped by tissue 
    
Tissue folding unit

Fluff core flat compact roller 1 set, compact by cylinder with heating device
,
Fluff core rhombic embossing compaction device 1 set, compact by cylinder with heating device 
,
The cylinder is pressurized, and the pressure is adjusted by the manual pressure regulating valve. Screw type wedge block structure is convenient to adjust the gap between the upper and lower roller bodies. When the machine is started, it will automatically press down and lift up when the machine is stopped
,.,,,,
the upper and lower rollers shall be heated, and the temperature shall be controlled by a separate temperature controller
,,

7.Absorbent paper supplyφ1200mm
,φ1200mm
Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
,,,,A/B,3
Zero speed auto splicing device, automatically rejection
,
Raw material detective, auto alarm and stop when raw material breaks up
,
Raw material connector detective, automatically rejection
,

8.Absorbent paper short cutting device
1) Adopt negative pressure tank to transport raw materials with fixed length  (the length can be set arbitrarily on the touch screen)
()
2) Positioning cutting is adopted, the bottom cutter roll is inlaid with alloy cutter block, and the upper cutter adopts alloy blade
,,
Both sides of the bottom cutter roll are equipped with suction discs

The negative pressure in the feeding and transfer area is supplied separately, and equipped with ball valve, which can adjust the negative pressure independently, so as to ensure the adsorption stability in the high-speed operation process
,,,

9.Fluff core inner cut device 1 set, adopt the frame type tool holder structure to improve the service life of the tool roller
, ,

10. The waste at both ends of the core body is sucked and collected
,

11.Top sheet nonwoven(perforated film) supply, roll diameter φ800mm
  ()800mm
Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
,,,,A/B,3
Zero speed auto splicing device, automatically rejection
,
Raw material detective, auto alarm and stop when raw material breaks up
,
Raw material connector detective, automatically rejection
,

ADL (blue chip) supply,φ600mm
,φ600mm
Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding, core diameter 3 inches.
,,,,A/B,3
Zero speed auto splicing device, automatically rejection
,
Raw material detective, auto alarm and stop when raw material breaks up
,
Raw material connector detective, automatically rejection
,

13. Bottom film supply, roll diameterφ600mm
  600mm
Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
,,,,A/B,3
Zero speed auto splicing device, automatically rejection
,
Raw material detective, auto alarm and stop when raw material breaks up
,
Raw material connector detective, automatically rejection
,

Bottom nonwoven supply, roll diameterφ800mm
  600mm
Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
,,,,A/B,3
Zero speed auto splicing device, automatically rejection
,
Raw material detective, auto alarm and stop when raw material breaks up
,
Raw material connector detective, automatically rejection
,

15. Central release paper device, roll diameter: φ500mm
     , φ500mm
Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
,,,,A/B,3
Zero speed auto splicing device, automatically rejection
,
Raw material detective, auto alarm and stop when raw material breaks up
,
Raw material connector detective, automatically rejection
,
5) Absorb conveying , short cut, transfer
,,

16. Central release paper cutter

Adopt negative pressure tank to transport raw materials with fixed length (the length can be set arbitrarily on the touch screen)
()
Positioning cutting is adopted, the bottom cutter roll is inlaid with alloy  cutter block, and the upper cutter adopts alloy blade
,,
Both sides of the bottom cutter roller are equipped with suction discs

The negative pressure in the feeding and transfer area is supplied separately, and equipped with ball valve, which can adjust the negative pressure independently, so as to ensure the adsorption stability in the high-speed operation process
,,,

17. Forming cutter


18. Wastage recycling unit
  

19. Product 180 degree overturn
   180

20. Wing release paper adding unit, φ500mm
     , φ500mm
Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding, core diameter 3 inches.
,,,,A/B,3
Zero speed auto splicing device, automatically rejection
,
Raw material detective, auto alarm and stop when raw material breaks up
,
Raw material connector detective, automatically rejection
,
Absorb conveying , short cut, transfer
,,

21. Wing release paper cutter

Adopt negative pressure tank to transport raw materials with fixed length (the length can be set arbitrarily on the touch screen)
()
Positioning cutting is adopted, the bottom cutter roll is inlaid with alloy  cutter block, and the upper cutter adopts alloy blade
,,
Both sides of the bottom cutter roller are equipped with suction discs

The negative pressure in the feeding and transfer area is supplied separately, and equipped with ball valve, which can adjust the negative pressure independently, so as to ensure the adsorption stability in the high-speed operation process
,,,

22. Product 90 degree turn round
   90
Adopt cam mechanism for precise transposition

The center negative pressure suction is adopted to ensure the high-speed chip does not fall off
,
Station is adopted for rear transfer drum, corresponding to transfer wheel
,

23. Packing film supply, roll diameter φ800mm
   , φ800mm
Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
,,,,A/B,3
Zero speed auto splicing device, automatically rejection
,
Raw material detective, auto alarm and stop when raw material breaks up
,
Raw material connector detective, automatically rejection
,

24. packaging film and product adhesive roller
  
Heating method is adopted for roller body

Cylinder pressurization


25. Second grade warp
  
26. Product quick easy package exhaust
  
27. Quick easy tape adding unit
  
28. Quick easy package sealing
  
29. Quick easy package cutting unit
  
30. Reject exist, auto rejecting (air blow)
   ,()
High speed solenoid valve is used to directly control the blowing nozzle to reduce the delay time and ensure the smooth waste discharge at high speed
,,
Double waste outlets are designed to facilitate the collection and sorting of defective products. 1# waste outlet is the waste discharge channel, and 2# waste outlet is the waste discharge channel
,,1#,2#

31. Two way output device


32. Reserve stacker and auto bagger machine
   ,

33. Driving system
Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain
,,,,PLC,
All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime
CNC,,
Cutter adopts servo planetary reducer+ universal joint coupler transmission
+
Stressed timing belt is widen


34. Air supply,
Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower
,,,,
Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted
,,,,
Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing
PVC,2,
There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference.
,,,,,,,
Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement
,,,

Electrical configuration:
1. Driving system
All servo motors unified controlled by PLC, realize the precious adjustment of each driving unit
PLC,
Each servo motor running condition can be shown and revised through touchable screen

Do not need to change any transmission part to change product's size
,
Machine can remotely controlled, change parameters according to client's request, can adjust the size of all raw materials
,,,
It can delete the difference of mechanical running in time and guarantee the qualified rate.
,

2. Detection system:
Raw materials connection joint auto detection, auto rejection
,
Raw materials breaking auto alarm and auto stop

Detection switch rack easily adjust


3. Transmission control
Single button starts up one by one to reduce the power network impact
,
Without blower start up and glue applicator start up, machine cannot start up. Also this function can be shield.
,,,

4. Unwinding and splicing
1)ADL, Top sheet nonwoven (perforated film),tissue (airlaid paper),absorbent paper,back sheet ,packing film,central release paper,wing's release paper adopt with  frequency A/B shaft independent unwinding, auto splicing device
,(),(),,,,,A/B,

2)Raw material diameter: except back sheet: φ600mm,release paper φ500mm, airlaid paper and absorbent paper: φ1000mm,others are all φ800mm,core inner diameter is all 3 inches
::φ600mm,500mm,,:φ1000mmφ800mm,3

Unwinding is stable when splicing, can be spliced manually or automatically
,

Splicing speed can be set separately on touchable screen

Raw material core diameter can be precisely adjust when automatically splicing, save cost
,

5. Feeding control
1) Pulp feeding adopt with servo control, adding quantity can be set on touchable screen
,
2)SAP feeding adopt with servo control, continuously adding, adding quantity can be set on touchable screen, with low position detective alarm
,,,

6. Human machine interface
Operating screen equipped on the middle of the machine, with Chinese and English program
,
Material shortage, joint, connection, Fan , Vacuum pump working state can show on the screen
,,,,
The data of counting position, quantity can adjust on the screen
,
Working speed(piece/min), single producing output, monthly output, annual output, counting quantity and products' passing rate can show on the screen
(/),,,,,
The testing system for supplying amount of SAP and glue, lack or broken of all material switch on/off can show on the screen
,/
All the switch of servo motors on/off, if some part no need working, it can tune off alone, so it can save electricity and extend the machine using time.
/,,

7. Heating system
Temperature controlling system controlled by touchable screen, it can show the state for every part of temperature control system
,
Thermocouple control temperature system

High quality heating element

Conductive slip ring control the power and signal of temperature

Heating system adopts cylinder pressure, when machine stopped, all heating parts up automatically, when machine running, it returns again and it can be manual controlled independently
,,,,

8. Safety unit
Machine equipped with safety door

Machine equipped with urgent stop button

Machine equipped with safety pull switch, ensure the safety for operators
,
Machine equipped with the unit for up speed, down speed, alarm button and the auto up speed button, it's easy for operating
,,,
Machine equipped with safety plate on the cutting parts

Machine equipped with repair lighting


9. Independent wire casing is set at the side of back transmission box, divided into strong and weak lines, neatly arrangement, with independent door
,,,

10. Spray, scraping glue control system,
Reasonable glue spray position reservation, glue tube go through from the hole on the top of machine into back transmission cabinet, then straightly come out from machine board, glue tube can be fixed in transmission cabinet to avoid rubbing with other parts
,,,
Matched with glue applicators, spraying automatically, when the machine stopping, it stopped automatically, also can be by manual control
,,,
Adopt with glue spray quantity manually tested function on touchable screen when machine is stopped

All glue break station unified controlled by system

Supply 0-10V DC tracking signal of glue applicators
0-10V DC
Adopt with lights at glue spayed position

Bridge type glue applicator assembly device

Note: Glue applicators are excluded in main machine and can be bought by clients or from us directly.
:,,		 
  
  
  
  
  
  
  
  
  
  
  
Packaging & Shipping
Packing details:Machine will be divided into smaller parts, wrapped by PE Film and fixed in the container by iron wire (Wooden case is optional)
Hight Speed Sanitary Napkin Machine Full Servo Machine

Company Information
About JWC
♥since 1996

♥specialize in researching &developing hygiene products manufacturing, raw materials importing and exporting, hygienic products manufacturing and real estate development

♥ISO9001 and CE and wins more than 100 national patents as "China Famous Brand"

♥provide OEM service and different grades of raw materials to overseas customers

♥export to more than 94 countries in Europe, southeast Asia, south America, Africa and middle east countries.

♥machine is designed according to customer requirements.
Hight Speed Sanitary Napkin Machine Full Servo Machine

Our Services
♥We can provide full aspects after-sales service :
 
♥ You can send technician to our factory to learn to operate the machine before 1 month from the machine delivery. We can offer food and accommodation.
 
♥ When machine arrives in your factory, we will send technician to your factory to install, test the machine and train your workers. 
 
 ♥If you need one Chinese technician work long time for you, we can help you for that since we have long term cooperation with them.
 
♥Life-long after sales service for our machines.
 
  ♥warranty extends to 18 months

FAQ
Q1:When can I get the price?

A1:We usually quote within 24 hours after we get your inquiry. If you are in urgent to get the price,  please call us or tell us by Email so that we will take your inquiry as the first priority.
 
 Q2:How can I get a sample to check your quality?
 
A2:After price confirmation, we sincerely invite you to our factory to check our operation and production.
 
 Q3:Can you do the machines' appearance design for us?
 
A3:Yes. We have a professional team with rich experience in machine's appearance design and manufacturing. Machine structure design is according to the products that you want to produce.
  
Q4:What's your after sales service?

 A4:When machine is delivered from our factory, we'll apply the visa for our engineers to your country. As soon as the machine arrives in your factory, we'll assign them to go immediately. You can also assign your staff to our factory to learn.
 
 Q5:Could you also supply raw materials?

 A5:Yes, surely we can. We have long term cooperation with many raw materials suppliers. They can provide us good quality and good price. This is in our service chain.
 

 

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