rubber crumb production line used tire recycling machine
The whole tire recycling plant will be controlled by the PLC, all the materials will be process inside of machines, there is REAL ZERO POLLUTION. 1 labor, 1 engineer can operate all the machines, no need to operate the machines, just control the PLC. the machines can protect the machines, work the machines and keep the machines work smoothly.Specification 1.Tire shredder machine
The Rubber Shredder Machine adopt PLC automatic control system, with automatic reversal control system in overload condition. Two-shaft tire crusher is specially designed for old tires with low speed and high torque to minimize noise and power consumption.
The blade of the shredder is made of high quality steel and subjected to Bodycote heat treatment to achieve the best crushing performance.The shredder is easy to disassemble and change cutter blade and suitable for tearing large, extra thick and hard materials.The thickness range of the crushing blade is 25mm-152mm according to the tire type,output and final product. The grinder can process OTR tires,big truck tires,car tires and so on at the speed of 1-30tons whithin 1 hour.
Model | Input size | Output size | Cappacity | Motor | Blades quantity | Dimensions | Weight |
TS-800 | 800mm | 50*50mm | 1-2T/h | 2*22kw | 16pcs | 4*2.6*3.2m | 8T |
TS-1200 | 1200mm | 60*60mm | 3-5T/h | 2*37kw | 20pcs | 4.8*2.8*3.5m | 14T |
TS-1600 | 1600mm | 50-150mm | 6-8T/h | 2*45kw | 16-30pcs | 5*2*3.4m | 18T |
TS-1800 | 1800mm | 50-150mm | 7-10T/h | 2*55kw | 20-24pcs | 5.6*2*3.4m | 23T |
TS-2000 | 2000mm | 75-200mm | 10-15T/h | 2*75kw | 20-30pcs | 6*2.4*4m | 36T |
TS-2400 | 2400mm | 100-200mm | 20-30T/h | 2*110kw | 16-24pcs | 7.4*3.2*5.2m | 56T |
2.RasperHVST tire shredding system is designed to produce up to 6 tons per hour of wire free rubber mulch.This system produces up to a 99% wire free chip ranging in size between 12-25mm depending on the desired size.After processing,the steel is removed by our magnetic separation system.At this point,the wire free rubber chips are ready to be colored and used for landscaping mulch and the steel is ready to be baled and sold to smelters. Rasper | Motor | Power | Capacity | Dimensions | Weight | Cutting chamber | Final product |
R45 | Siemens | 45KW | 300-500kg/H | 1.4*1.2*2.3m | 1700kg | 450*600mm | 10-30mm |
R55 | Siemens | 55KW | 500-700kg/H | 1.7*1.7*2.3m | 1850kg | 450*800mm | 10-30mm |
R75 | Siemens | 75KW | 700-1T/H | 2*2*4.1m | 3500kg | 550*800mm | 10-30mm |
R90 | Siemens | 90KW | 1-1.5T/H | 2.1*2.1*4.1m | 4200kg | 550*1000mm | 10-30mm |
R132 | Siemens | 132KW | 1.5-3T/H | 2*2.5*4.1m | 6100kg | 742*1200mm | 10-30mm |
R315 | Siemens | 315KW | 3-6T/H | 6.2*2.1*3.6m | 12400kg | 697*1562mm | 10-30mm |
3.Granulator machineWaste Tire Recycling Rubber Granule Making Machine is adopting physical recycling method and is designed to grind the rubber mulch from the rasper into small granules as fine as 1-6mm. The granules are screened and re-circulated until the desired size is reached. This Fully-Automatic Tyre Recycling Line running in normal temperature, no need to add any other chemicals, no pollution to the environment. This is the best way to recycling scrap tires. Granulator | G37 | G45 | G90 |
Motor | Siemens | Siemens | Siemens |
Power | 37kw | 45kw | 90kw |
Capacity | 300-500kg/h | 500-800kg/h | 800-1500kg/h |
Dimensions | 1.8*1.6*2.4m | 1.8*1.9*2.4m | 2.2*2.3*3m |
Final product | 1-6mm | 1-6mm | 1-6mm |
4.Miller
Rubber powder is the final result of ambient tire recycling.At this stage,crumb rubber is ground down into a clean powder form with virtually all steel and fiber removed.Rubber powder has numerous secondary uses from injection molding products,coatings,roofing materials and various asphaltapplications.
Rubber powder is typically found in 40-74 microns(0.40-0.74mm) in size.This micron size metarial has the advantage of being incorporated into new or existing formulations for various polymers and finished products.
Rubber powder | M2000 | M1500 | M1000 | M500 |
Input product | Heavy duty truck tyres to bicycle tyres |
Input size | Diameter 1800mm | Diameter 1800mm | Diameter 1800mm | Diameter 1800mm |
Output size | shred to 30-120 mesh rubber powder |
Capacity | 2000kg/h | 1500kg/h | 1000kg/h | 500kg/h |
Total Kw | 680-760kw | 516-556kw | 347-372kw | 170-190kw |
Mob +8615136603586FAQ:
Q1,Are you a factory or a trading company?
A. We are a manufacturer with 30 years production experience in tire recycling plant. We have export license, we can offer you the factory prices.
Q2. Can you guarantee the capacity as you mentioned ?
A. Definitely yes,except that,we also provide 3-5years warranty.
Q3, are you sure the final rubber powder can be completely clean out of wire steel or nylon ?
A. The final powder purity can reach 99.9%. we have magnetic separator which can separate the wire steel from the rubber powder.