China Various Type Paper Egg Tray Machine for Farm Machinery, Find details about China Egg Tray Machine, Pulp Molding Machine from Various Type Paper Egg Tray Machine for Farm Machinery
Various Type Paper Egg Tray Machine For Farm Machinery
Technical Specification of Paper Egg tray machine
Egg Tray Mold Quantity | 2pcs | 3pcs | 4pcs | 12pcs(3pcs*4) | 16pcs(4pcs*4) | 24pcs(3pcs*8) | 32pcs(4pcs*8) | 40(5pcs*8) | 48(6pcs*8) | |
Raw material | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | |
Egg tray Capacity(pcs/hour) | 700 | 1000 | 1300 | 2000 | 2500 | 3000 | 4000 | 5000 | 6000 | |
Net weight per piece (gram) | 70-75 | 70-75 | 70-75 | 70-75 | 70-75 | 70-75 | 70-75 | 70-75 | 70-75 | |
Waste paper consumption | 0.06ton / h | 0.1ton / h | 0.13ton / h | 150kg/ h | 150kg/h | 188kg/h | 225kg / hour | 375kg/h | 450kg/h | |
Water Consumption | 0.15ton/h | 0.22ton / h | 0.3ton / h | 0.45ton / h | 0.6ton/h | 0.68ton/h | 0.9ton / h | 1.1t/h | 1.35ton/h | |
Natural Gas Consumption of Dryer | 25cbm/h | 45cbm/h | 60cbm/h | 75cbm/h | 90cbm/h | 110cbm/h | 120cbm/h | 150cbm/h | 180cbm/h | |
Boiler model (natural gas fuel Kcal) | 300*103 | 450* | 600*103 | 800*103 | 1000*103 | 1200*103 | 1500*103 | 1800*103 | 2000*103 | |
Worker requirement | 3-4workers | 4-6workers | 4-6workers | 5-7workers | 5-7workers | 8-10workers | 8-10workers | 10-12 | 10-12 | |
Power Requirement | Without dryer | 30KW | 40KW | 45KW | 70KW | 80KW | 100KW | 100KW | ||
With dryer | 45KW | 60KW | 65KW | 100KW | 120KW | 130KW | 150KW | 180kw | 200kw | |
Area of workshop | Without dryer | More than 100 M² | More than 120 M² | More than 150 M² | More than 200 M² | More than 200 M² | More than 250 M² | More than 250 M² | ||
With dryer | More than 240M² dryer-16M | More than300M² Dryer-16M | More than 320 M² dryer-18M | More than 400M² Dryer18M | More than 400M² Dryer20M | More than 520M² dryer30M | More than 520M² Dryer32M | 600m2 Dryer 36m | 750m2 Dryer 40m | |
Container Requirement | Without dryer | 20ft*1 | 40ft*1 | 40ft*1 | 40ft*1 | 40ft*1 | 40ft*1 | 40ft*1 | ||
With dryer | 40ft*2+20ft*1 | 40ft*3 | 40ft*3 | 40ft*4 | 40ft*4 | 40ft*5 | 40ft*5 | 40ft*6+20ft*1 | 40ft*7 | |
Remarks: 1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g). 2. Workshop size is for reference only and could be adjusted according to actual size of client's plant. 3. The above specification is for reference only, due to continuous technology development, data will be updated from time to time. 4. Pulp Molding Equipment are non-standard equipment, we are able to provide customized solution according to specific requirements from customer. 5. Welcome to contact us anytime, our professional team will provide more effective help and supports for you. |
1. Egg Tray Pulping System:
Put the waster paper into the hydrapulper , the paper and water will mix in hydrapulper ,then go to the refiner machine ,refiner machine make the pulp more small and uniform ,then the pulp pump absorb the pulp to the pulp pool .after the second mix in the pulp pool ,the pulp will go to the form machine pulp tank .
Egg Tray Machine Pulping System Pulping Process
It is the process of mixing the raw materials with water. Then you can get the slurry that is dried to form the egg trays.
2. Egg Tray Molding Forming System :
The Egg Tray Molding Forming System consists of various equipment and dies.
The wet forming section consists of a series of wire screen covered wet forming dies mounted on a molding drum, and a matching set of transfer dies mounted on a transfer mechanism.
The egg tray forming die is made up of rigid corrosive resistant metal or ABS engineering plastic and consists of many component parts that are drilled with small drainage holes and covered by prior to formed stainless steel screens.
The forming die, mounted on the molding drum is rotated at a uniform speed, immersing it in a taper flow vat containing the pulp slurry of about 1% consistency of fibers in recycled water. A vacuum system attracts the fibers to deposit on the forming die screens as the suspending recycle water is drawn through the screen and drainage holes.
The vacuum pump will offer the vacuum to make the forming mould absorb the pulp from the pulp tank. One PLC cabinet will control the pulp absorb time ,the finished product will be shaped on the forming mould ,then the transfer mould transfer the products to the drying line ,the air compressor will give the air to blow the products ,then the products will drop down from the mould .Then the products is delivered to the drying line automatically; the water will go back to the water pool recycled.
Molding Process
Use negative pressure and vacuum absorption to turn slurry to egg trays. If you change the mold, you can make egg cartons, apple trays and so on with egg tray machines.
Egg tray molding area
3. Egg Tray Drying system (can use gas,dissel,coal for Boiler burner)
There are burners and blowers on the two sides of the drying line. Burner creates the hot air and the blower increases it. There will be hot air mouth in the drying line also blow the hot air. The drying line is protected by the insulation board. The temperature inside the oven can reach 200 degree.
Drying system Boiler(Natural Gas Fuel) for Metallic Dryer oven4. Egg Tray Automatic Stacking Machine:
After drying line ,the egg trays go to the automatic counting and stacking system. You can preset the quantity of one pile ,such as 100pcs or 200pcs, when the quantity no is done, the counting device will be alarmed. And the products stacked at the same time. You can packaged them directly .