Low and Medium Voltage CU/AL Cores Power Cable IEC60502 Cable
power Cable CU/AL conductor XLPE/PVC insulated PVC/PE sheath
International Standard IEC 60502-1 from the International Electrotechnical Commission sets out the specification for power cables with extruded insulation with a voltage rating of 1kV to 30kV. This standard also covers their accessories. The cables must have an extruded solid insulation and may contain longitudinal water-blocking properties such as swellable tapes and powders if the installation conditions demand it.
Many of the cables manufactured in accordance with IEC 60502 are designed for local power distribution, and for power and auxiliary controls. Where additional mechanical protection is provided, the cables are suitable for installation in masonry and concrete. The water-blocking properties are important to prevent water ingress when used in wet conditions.
IEC60502-2 cable
It should be noted that IEC 60502-2 excludes cables for special conditions such as those manufactured for use in overhead lines, mining, nuclear power plants, marine and submarine applications. Where this is the case, technical specifications refer to cables being manufactured 'Generally to IEC 60502-2'.
This Standard is divided into the following parts:
Parts | Voltage Rating |
1 | 1kV to 3kV |
2 | 6kV to 30kV |
3 | Reserved for future development |
4 | Test requirements on accessories for cables with a voltage rating from 6kV to 30kV |
Scope of IEC 60502-1
Part 1 of this international Standard specified the construction, dimensions and test requirements of cables with extruded solid insulation with a rated voltage ranging between 1kV and 3kV for fixed installations such as distribution networks or industrial installations. Some of the cables covered by IEC 60502 have flame spread-reducing or Low Smoke Zero Halogen (LSZH) properties when exposed to fire.
IEC 60502-1 Systems categories
Categories | Operating conditions |
A | Systems in which any phase conductor that comes in contact with earth or an earth conductor is disconnected from the system within 1 minute |
B | Systems which, under fault conditions, are operated for a short time with one phase earthed (not exceeding 8hrs on any occasion and no more than 125hrs per annum) |
C | All systems which do not fall into category A or B |
IEC 60502-1 Cable properties
Insulated compounds |
Thermoplastic - intended for cables with voltage rating smaller or equal to 3kV |
Polyvinly Chloride (PVC) |
Thermosetting |
Ethylene Propylene Rubber or similar (EPR or EPDM) |
High modulus or hard grade ethylene propylene rubber (HEPR) |
Cross-linked Polyethylene (XLPE) |
Sheathing compounds |
Thermoplastic |
Polyvinyl Chloride (PVC) |
Polyethylene (PE) |
Halogen-Free |
Elastomeric |
Polychloroprene |
Chlorosulphonated polyethylene |
Polymers similar to above |
Conductors |
Class 1 or Class 2 |
Plain |
Metal-coated annealed copper |
Plain aluminium |
Aluminium alloy |
Class 5 |
Plain |
Metal-coated copper according to IEC 60228 |
Some cables meeting the requirements of IEC 60502 benefit from armoured layers, making them able to withstand a higher degree of mechanical stress than comparative sized unarmoured cables. Various types of armour are specified, such as concentric copper wire screens and/or helically wound copper tape as required in the N2XCH cable.
Code-Designation for Power Cables with PVC or XLPE Insulation |
Design | Identification of Design | Explanations | Conductor | N | According to VDE Standard (No abbreviation for copper conductor) | A | Aluminum conductors | Y | Insulation of thermoplastic Polyvinyl chloride (PVC) | 2X | Insulation cross-linked Polyethylene (XLPE) | Concentric Conductor, Shielding | C | Concentric conductors of copper wires and copper tape, helically wounded | CW | Concentric conductors of copper wires in wave conal formation and and copper tape, helically wounded | CE | Concentric conductors of copper wires and copper tape over each individual conductor, helically wounded | Shielding | S | Shielding of copper wires and copper tape, helically wounded | SE | Shielding of copper wires and copper tape over each individual conductor, helically wounded | (F) | Longitudinally water-proof shielding | Armor | B | Armor of steel tape | F | Armor of galvanized flat steel wires | G | Counter helix of galvanized steel tape | Jacket | K | Lead jacket | Outer Jacket | Y | PVC jacket | 2Y | PE jacket | Cable for U0/U 0.6/1 kV are additionally designated with | | -J | Cables with green-yellow (green-natural) conductor are marked with protective conductor | -O | Cables without green-yellow (green-natural) conductor are marked without protective conductor |
|
N | MV cable according to DIN VDE 0276 |
A | Aluminium (Al) conductor |
[blank] | Copper (Cu) conductor |
2X | Cross-linked polyethylene (XLPE) insulation |
S | Screen of copper wires and copper tape, helically wound |
SE | Screen of copper wires and copper tape over each individual core, helically wound |
Y | Polyvinyl Chloride (PVC) sheath |
2Y | Polyethylene (PE) sheath |
(F)2Y | Longitudinal water tightness with PE sheath |
(FL)2Y | Longitudinal and transversal water tightness with Al/PE sheath |
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