The ampoule washing-drying-filling-sealing production line is composed of the QCL series vertical ultrasonic bottle washing machine, ASMR tunnel hot air circulation sterilizing oven and AGF series vertical filling-sealing machine, whilst the three component machines can also be used independently. Suitable for production of ampoules of 1-20ml, it can complete more than 20 pharmaceutical procedures such as spray and water filling, ultrasonic rough washing, bottle exterior wall washing, bottle interior wall continuous twice circulation water washing, primary blowing, primary fresh water washing, continuous twice blowing, bottle exterior wall blowing, preheating, drying, sterilizing, pyrogen removing, cooling, front gas charging, filling, rear gas charging, preheating, sealing, and etc. The production line is a new-type line which is researched and developed by us after years of efforts through integrating our proprietary patented technologies on the basis of digesting and absorbing advanced domestic and overseas technologies. 

The whole line adopts PLC main control, frequency converter and touch screen control technology whilst the production process is stable and reliable. The touch screen can display running dynamics of each single machine, water pressure, air pressure, wind pressure and temperature at each control point. The display of each on-off status and faults, fault self-diagnosis, fault analysis and eliminating methods realizes automatic control during the whole production. The production line is provided with the three-machine automatically control and balancing device to ensure the balanced and reliable production. 
This ampoule filling machine also produces ampoule cosmetics products.
Technical Parameters 

Product Model	QCL100+ASMR620+AGF8/1-20
Applicable specifications(ml)	1-20ml (GB standard ampoule)
Capacity(PCS/h)	1-2ml: 22, 000 5ml: 16, 000 10ml: 11, 000 20ml: 6, 000
Cleanness(%)	> 99
Qualified rate(%)	≥ 99 (standard solution)
Filling accuracy(%)	≤ ±2.5
Fresh water consumption and pressure	Consumption: 0.4-1.0cbm/h Pressure: 0.2MPa
Purified compressed air consumption and pressure	Consumption: 30-75cbm/h Pressure: 0.15MPa
Sterilizing temperature(°C)	300-350
Exhaust volume(m3/h)	4100
Gas fuel consumption and pressure	Consumption: 1.5-2.5cbm/h Pressure: 0.2-0.3MPa
Oxygen consumption and pressure	Consumption: 1.2-1.5cbm/h Pressure: 0.2-0.3MPa
Overall dimensions(LxWxH) (mm)	9940 × 2003 × 2445
Weight(kg)	7500
Power capacity	380V50Hz, 71kw

 

 

Company Information
Shanghai Marya Pharmaceutical Engineering & Project Co., Ltd is a leading integrated EPC solution provider for cleanroom project,Pharmaceutical Engineering, Pharmaceutical Machinery.With decades of pharmaceutical plant design, process optimization, equipment manufacturing, site installation, and commissioning experience, we always dedicate to providing customized, ideal solutions for the pharmaceutical and medical industries.

Five Things You Should Know About Marya

1  Engineering design

Our experienced engineering team with more than 30 years experience in pharmaceutical production plants,can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/ISO/CE requirement.

2  Manufacturing Plants

Marya's 3 manufacturing plants for clean room walls,windows,doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.

3  Installation & Commissioning

Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 55 projects in oversea with high customer satisfaction.

4  Proven Experience

Since 2008, Marya has helped owners in USA, UK, Russia, New Zealand, Switzerland, Italy, Malta, Poland, Israel, Bangladesh, Indonesia, Myanmar, Ecuador, Panama build their plants according to local requirements, and won a good reputation.

5 Continuous Technical Support

Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
 

FAQ


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